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Siemens Switchgear Use a Robot Army to Achieve a 350% Efficiency Leap

About Customer

Shanghai Siemens Switchgear is a core node in Siemens’s global supply chain, specializing in medium-voltage switchgear production. With a focus on innovation and lean digitalization, the company operates a state-of-the-art facility in Shanghai, China, and plays a pivotal role in Siemens’s global manufacturing strategy.

The Challenge

  • Managing a vast, complex SKU portfolio.
  • Manual operations limiting efficiency and response time.
  • Space constraints hindering storage capacity.
  • Implementing automation without disrupting production.
  • No existing solutions for discrete manufacturing needs.

Our Solution

  • Solution Deployed: End-to-end warehouse-to-production automation.
  • Robotic Integration: 100+ robots, including P800, RS/C, X-series, and MP1000R.
  • System Integration: Integrated with WMS, MES, and SAP for real-time data.
  • Spatial Optimization: 60% footprint reduction, 300% storage increase.
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The Geek+ impact

  • Efficiency: 350% increase in operational efficiency.
  • Accuracy: Near-perfect materials accuracy on the production line.
  • Storage Utilization: 300% increase in site storage capacity.
  • Safety: Human-centered design with advanced safety systems and ergonomic improvements.

Video

 
INLAYLINK factory realizes a smart upgrade with moving robots
 

The Customer

INLAYLINK is one of the world-renowned manufacturers of RFID tag antennas, specializing in the design, research and development, production, and sales of RFID tag antennas. It is also one of the few high-tech companies that can provide RFID data collection solutions and has won many world-known rewards. 

The Challenge

  •  On-site materials are moved across floors and multiple areas frequently, and manual handling cannot guarantee the timeliness
  • Manual handling is labor-intensive 
  • The value of a single material on-site is high. Checking, verification, signing, and handover are required for the delivery, online, offline, and warehousing links.
  • The efficiency is low and the management cost is high.
  • An information system is required to connect the warehouse and the production line to achieve physical and automatic docking of accounts.

Our Solution

  • The site is equipped with 12 M1000 robots that transfers the materials out of the warehouse and sends them to the production lines.
  • The robots are connected with vertical warehouse stackers, elevators, access control, and other systems to realize automatic, accurate, and timely distribution of materials across floors and sectors. 
  • The Geek+ Moving System (GMS) is connected to WMS and MES, enabling real-time visibility of the manufacturing process. 

The Geek+ impact

  • The integration information allowed a reduction in material management costs by 60%
  • Material handling efficiency increased by 30%
  • Reduced labor-insensitive operations 

 

 

Video

 

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