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Geek+ and TAHUHU Revolutionize Cold Chain Logistics with SkyCube Automation

tahuhuThe Customer

TAHUHU is a leading cold-chain logistics provider supporting industries such as frozen food, fresh produce, dairy, and retail. Known for its unwavering commitment to quality and reliability, TAHUHU operates across multiple temperature-controlled zones, ensuring fast and safe delivery of sensitive products while maintaining customer satisfaction.

The Challenge

Cold-chain logistics presents unique difficulties, requiring precision, efficiency, and resilience to harsh conditions. TAHUHU faced three significant challenges:

  • Labor Strain: Employees struggled to meet operational demands in low-temperature environments.
  • Rising Delivery Pressures: Growing customer demand required faster fulfillment and streamlined processes.
  • Operational Precision: Maintaining absolute accuracy and compliance was crucial to prevent costly errors in a highly sensitive supply chain.

Our Solution

Geek+ implemented its SkyCube pallet-to-person solution, specifically engineered for the needs of low-temperature warehouses like those operated by TAHUHU. This groundbreaking system transformed TAHUHU’s logistics processes across three controlled temperature zones (-25°C to 4°C).

  • Cold Store AMRs: Automated mobile robots capable of operating in extreme low temperatures, ensuring efficient and continuous movement of pallets.
  • Low-Temperature 4-Way Shuttle Trucks: Advanced vehicles designed to transport goods across storage locations, providing precise control and scalability.
  • Automated Goods-to-Person Stations: Human-friendly workstations facilitated accurate order picking in a temperature-controlled environment.
  • Temperature-Controlled Loading Docks: Seamlessly integrated docking systems expedited loading while maintaining strict temperature integrity.

These innovative technologies enhanced every stage of the cold-chain process, from optimized storage to last-mile delivery.

The Geekplus impact

The implementation of Geek+ SkyCube technology delivered measurable and unrivaled results for TAHUHU. Over a two-year performance survey, the solution exceeded expectations, achieving a remarkable 100% satisfaction rate across 68 operational criteria.

  • 60% Manpower Reduction: Automation relieved employees from physically demanding and time-intensive tasks, significantly reducing labor dependency.
  • 30% Increase in Storage Capacity: Optimized use of storage spaces allowed TAHUHU to accommodate a higher volume of products.
  • 24/7 Operations: Automated systems enabled continuous operation, ensuring that TAHUHU could meet customer demands even during peak hours.
  • Real-Time Tracking and Analytics: Digital transformation through real-time data monitoring improved decision-making and operational transparency.
  • Enhanced Customer Satisfaction: Faster deliveries and consistent product quality solidified TAHUHU’s reputation as a trusted logistics provider.

TAHUHU’s upgraded cold-chain logistics are now safer, faster, and more efficient than ever, setting new benchmarks for the industry.

 

From TAHUHU’s feedback, they shared:
"Our CSA (Cold Chain, System, Automation) solution, in partnership with Geekplus, has completely revolutionized the way we operate. From pick-up to warehousing, order management, transportation, and delivery, Geekplus ensures low-temperature preservation across all processes. Managing three temperature zones is no longer a challenge thanks to Geekplus seamless technology integration."

 



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Geek+ and KPI Solutions Help Outdoor Network Boost Efficiency

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The Customer

Outdoor Network, a major U.S. distributor of vehicles and OEM parts, faced critical operational challenges, including consolidating multi-line orders across two facilities, labor shortages, and the need to enhance efficiency to meet peak-season demands. Partnering with Geek+ and KPI Solutions, Outdoor Network deployed innovative mobile robotic solutions at their East Coast Distribution Center in Albany, Georgia.

The Challenge

Outdoor Network encountered multiple hurdles in its warehouse operations:

  • The need to consolidate multi-line orders from two separate facilities.
  • Ongoing labor shortages due to heightened demand for their products.
  • A pressing requirement to enhance operational efficiency to cope with peak demands.

These challenges hindered Outdoor Network's ability to maintain high service levels and operational agility, demanding a scalable and efficient solution.

Our Solution

Geek+ and KPI Solutions collaborated to design and implement an advanced automation strategy tailored to Outdoor Network’s needs:

  • Integration of Mobile Robotic Solutions: Mobile robots were deployed to handle oversized items, efficiently managing putaway to static shelving and pallet racks.
  • Streamlined Picking Operations: Robots transported oversized picks in carts to a dedicated consolidation area for outbound shipping.
  • Optimized Single Facility Approach: By merging storage and picking processes into one consolidated facility, operations were simplified and streamlined.

This solution leveraged smart automation to boost storage capacity and efficiency while addressing labor challenges through reduced dependency on manual tasks.

The Geekplus impact

  • Increased Efficiency: Streamlined operations with mobile robots reduced order processing time and improved overall workflow.
  • Enhanced Storage Capacity: Optimized use of warehouse space by consolidating storage and picking processes into a single facility.
  • Labor Optimization: Reduced reliance on manual labor, addressing labor shortages and improving workforce productivity.
  • Improved Order Accuracy: Automated processes minimized errors in order picking and consolidation.
  • Scalability: The solution provided a flexible and scalable framework to handle peak demands and future growth.
  • Cost Savings: Lowered operational costs by reducing manual tasks and improving space utilization.

 

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Geek+ and JJCL Transform Cold Chain Logistics with SkyCube Automation

The Customer

JJCL (Jinjiang Cold Logistics) is a regional leader in temperature-controlled logistics across Asia. Managing 11 cold storage facilities with a total capacity exceeding 560,000 m³, JJCL serves industries like food, groceries, and pharmaceuticals. Known for its deep-freeze capabilities and logistics innovation, JJCL ensures strict quality and temperature management standards for its clients.

The Challenge

JJCL faced several operational pain points that limited its ability to meet rising demands:

  • Manual Operations Inefficiencies: Traditional pallet handling in frozen and chilled zones slowed down processes and reduced throughput.
  • Storage Constraints: Limited storage density in sub-zero environments posed capacity challenges.
  • Safety Risks: Harsh working environments, such as -18°C zones, brought significant safety concerns for workers.
  • Demand for Speed and Accuracy: Customers expected fast, precise deliveries, which JJCL’s current systems struggled to meet.

Our Solution

To address these challenges, JJCL implemented Geek+’s SkyCube Pallet-to-Person system, a cutting-edge solution tailored to the needs of cold chain logistics. Key components included:

  • Multi-Zone Automation: Robotic operations managed tasks across temperature zones, from -18°C frozen areas to +5°C chilled storage.
  • Integrated Technologies: X1200 four-way shuttles, MP1000R robotic movers, and high-speed lifts seamlessly transported and processed pallets.
  • Vertical Storage Enhancement: Automated systems optimized vertical space usage for a 70% capacity increase.
  • Intelligent Orchestration: A unified software platform facilitated precise task allocation, ensuring efficient operations and minimizing errors.
  • 24/7 Operations: The automated workflow functioned continuously without interruptions, even during transitions between temperature zones.

The Geekplus impact

With the SkyCube system, JJCL experienced transformational results:

  • Expanded Storage Capacity: A 70% increase in storage density allowed JJCL to stock more inventory without expanding facility requirements.
  • Accelerated Picking Efficiency: A 190% boost in picking speed streamlined order fulfillment, meeting customer expectations for fast delivery.
  • Enhanced Accuracy: The system achieved 99.99% picking accuracy, ensuring high-quality service and minimizing errors.
  • Improved Worker Safety: Manual operations in freezing conditions were replaced with automation, significantly reducing risks to employees.
  • Sustainability and Scalability: JJCL achieved 24/7 operations, prepared for increasing demand, and reduced inefficiencies, positioning itself as a market leader in logistics innovation.

 


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Geek+ Elevates PChome’s Logistics Efficiency in LinKou A7 Smart Logistics Park

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The Customer

PChome is Taiwan’s premier e-commerce company, renowned as the first platform in the country to offer 24-hour fast delivery. Founded over two decades ago, PChome has consistently innovated to cater to the shopping needs of millions of customers across Taiwan. With a mission to provide timely, reliable, and sustainable services, PChome continues to lead the industry through technology-driven advancements in logistics and customer experience.

The Challenge

PChome operated in one of the most competitive e-commerce markets, facing several critical challenges:

  • Meeting Next-Day Delivery Standards: The rapid growth of online shopping increased the pressure to meet its 24-hour delivery promise to millions of customers.
  • Manual Inefficiencies: Pre-automation systems required workers to walk to shelves for picking orders, resulting in time-consuming processes and diminished productivity.
  • Scalability Gaps: Seasonal and peak sales periods required scalable solutions to prevent bottlenecks and delays in operations.
  • Sustainability Goals: PChome sought a greener logistics model to align with its “green shopping” initiative and reduce the energy footprint of warehouse operations.

To address these challenges, PChome needed an innovative logistics solution designed to improve efficiency, accuracy, and scalability while minimizing environmental impact.

Our Solution

PChome partnered with Geek+ to implement a large-scale robotics automation solution in its 45,000-square-meter multi-level LinKou A7 Smart Logistics Park. Core elements of the solution included:

  • Hundreds of AMR Robots: Geek+ deployed a robust fleet of Autonomous Mobile Robots (AMRs), capable of operating around the clock. These robots transported goods from storage to workstations, streamlining operations and eliminating unnecessary manual movement.
  • Pallet and Tote Automation Systems: Geek+ introduced both pallet-based and tote-based shuttle systems. These intelligent systems delivered goods directly to pickers using the “goods-to-person” method, significantly reducing walking time for staff.
  • Sustainability Integration: The robotics’ ability to operate in a lights-off warehouse reduced energy consumption by eliminating the need for artificial lighting during operations, aligning with PChome’s sustainability efforts.
  • Seamless Scalability: The solution was designed to accommodate growing demand, enabling PChome to handle peak sales volumes efficiently, including the capacity to process 200,000 daily orders during high-demand

The Geekplus impact

The deployment of Geek+ robotics in the LinKou A7 Smart Logistics Park yielded remarkable outcomes:

  • Efficiency Tripled: Picking efficiency increased by 3X as robots minimized walking time and streamlined the picking process. This enabled faster order processing and on-time fulfillment of PChome’s 24-hour delivery promise.
  • Enhanced Productivity: The warehouse’s daily order capacity doubled post-automation, ensuring seamless operations even during peak periods.
  • Environmental Benefits: Thanks to automated, lights-off warehouse operations, energy usage was significantly reduced, reinforcing PChome’s commitment to green logistics principles.
  • Improved Employee Workspace: Workers experienced reduced physical strain, as heavy lifting and walking were replaced by robot-assisted operations, creating a safer and more ergonomic environment.


“The deployment of Geek+ robots has revolutionized our logistics capabilities, transforming inefficiencies into strengths. With this partnership, we’re able to keep pace with the evolving demands of e-commerce while adhering to our sustainability mission.”  

Ms. YuShan Zhang, CEO of PChome

 

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Geek+ and DFI Retail Group Revolutionize Warehousing for Wellcome Supermarket

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The Customer

DFI Retail Group is a leading retail enterprise in the Asia-Pacific region. Known for its commitment to quality and value, DFI operates numerous renowned brands offering top-tier retail experiences. Among them, Wellcome Supermarket stands out as one of the largest supermarket chains in Hong Kong, catering to millions of consumers with a wide range of products and services.

The Challenge

  • Handling diverse inventory types: The warehouse needed to accommodate a mix of palletized storage and single-item picking, making efficient operations more complex.
  • Minimizing manual errors: The traditional processes were prone to human errors, which could impact product availability and customer satisfaction.
  • Space optimization: Maximizing storage space from floor to ceiling was critical to handle the growing inventory in a limited area.


Our Solution

  • Pallet-to-Person Technology: This innovative system allows robots to bring pallets directly to station operators, making the pick-and-pack process faster and more reliable.
  • Robots for Smart Operations: Over 30 Geek+ picking robots and four-way shuttles were deployed, revolutionizing inventory handling and movement.
  • Space Utilization Optimization: By leveraging vertical storage capabilities, the solution maximized the use of floor-to-ceiling warehouse space.


The Geekplus impact

The implementation of Geek+ technology transformed Wellcome’s warehousing operations, delivering significant results:

  • Enhanced efficiency: Operational efficiency increased by 2X, as robots streamlined picking and storage processes.
  • Error reduction: The automation significantly minimized human errors, enhancing inventory accuracy and order fulfillment reliability.
  • Space maximization: The intelligent design enabled the warehouse to fully utilize space, accommodating diverse inventory needs effectively.
  • Safety improvements: Automation reduced the risks associated with manual labor, creating a safer workplace environment.
  • Cost savings: By automating core processes, Wellcome achieved long-term cost reductions and operational sustainability.


“The collaboration with Geek+ reflects our commitment to leveraging innovative technologies that bring value to our customers. The deployment of intelligent solutions ensures our supply chain remains competitive and responsive to market dynamics.”

Linus Wong, Managing Director of Wellcome Supermarket

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Lianhua Enhances Efficiency with Automated Storage and Retrieval System

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The Customer

Lianhua Supermarket, established in 1991, is one of China's largest retail enterprises, known for its diverse business formats, including hypermarkets, supermarkets, and convenience stores. With a network spanning more than 100 cities across China, Lianhua serves as a powerhouse in the retail industry, offering a wide range of products and maintaining high standards of service.

The Challenge

Lianhua faced significant challenges as its extensive store network required more efficient supply chain operations:

  • Surging Demand: With over 5,000 stores to supply, Lianhua struggled to meet growing order volumes during peak periods.
  • Manual Limitations: Traditional storage methods and manual processes restricted throughput and efficiency, leading to bottlenecks.
  • Storage Constraints: Limited space hindered inventory management, reducing capacity for a growing number of SKUs.
  • Response Time: Meeting tight delivery windows across urban areas required faster and more precise operations.

Our Solution

Lianhua implemented a flexible and automated storage and retrieval system (ASRS) within its Smart Warehouse. This solution delivered an integrated, high-performance system, incorporating the following key features:

  • Pallet-to-Person Technology: The ASRS utilized pallet-to-person systems to optimize vertical storage, creating over 2,000 to 900 pallet positions and doubling storage capacity to house 80,000 SKUs.
  • Batch and Zone Picking Strategies: Advanced picking methods, including batch and zone picking, were employed to maximize throughput and operational efficiency.
  • Dynamic Replenishment: During idle hours, the system replenished goods from storage to picking zones based on real-time store-specific orders, ensuring peak readiness.
  • Seamless Automation with ASRS Robots: The ASRS robots worked alongside manual forklifts for streamlined operations, combining human expertise with automated precision to enhance accuracy and reduce workload.

The Geekplus impact

The implementation of the automated system brought measurable benefits to Lianhua’s operations:

  • Enhanced Capacity: Storage space was expanded by 100%, enabling accommodation for more SKUs.
  • Improved Productivity: Picking and replenishment efficiencies significantly increased, ensuring faster order fulfillment.
  • Demand Preparedness: Real-time replenishment allowed Lianhua to efficiently handle peak loads and same-day delivery expectations.
  • Integrated Operations: Robots worked in tandem with forklifts, improving accuracy and reducing the workload for employees.
  • Future-Readiness: By leveraging automation, Lianhua achieved a scalable logistics model that supports ongoing growth and market demands.

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Geekplus, BlueSkye and Oneiro Transform SHIP8's Warehouse Through Integrated Automation

The Challenge 

Handling bulky and large items that take up significant warehouse space, SHIP8 faced the need to optimize their 1.1 million sq. ft. facility. This challenge intensified during the pandemic, as labor shortages coincided with a surge in their e-commerce business. To address these issues, SHIP8 sought a fully automated solution to enhance storage capacity and operational efficiency.

Our Solution

With BlueSkye Automation and Oneiro Technologies's support, Geekplus automated SHIP8's fulfillment center with integrated technologies consisting of robotic arms, sorting systems, Shelf-to-Person systems, and Pallet-to-Person systems. These solutions are designed for maximum efficiency, capable of running 24 hours a day during peak seasons when demand is high.

 

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The Geekplus impact

  • Completely automated case receiving, pallet building and put-away functions

  • Increased order case picking efficiency from 40 per hour per person to 450-500 per automated robotic workstation

     

  • Improved utilization of existing warehouse square footage of 27,000 pallet 

  • Shortened extensive training time and reduced labor reliance by 81%     

About Customer

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SHIP8 INC. is a world class technology driven 3PL leader offering comprehensive Logistics and Transportation services at Budget-Friendly Rates. Leveraging our CTPAT and FDA certified distribution centers in close proximity to the (Port of Savannah, Port of Brunswick, Port of Jacksonville, Port of Charleston and Port of Oakland) our experienced team uses the latest breakthroughs in Automation, Robotics and Warehouse Management Systems to meet all of your Drayage, Ecommerce and Wholesale Supply Chain requirements.

About Partner

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As the warehousing industry evolves and grows in complexity, distribution and fulfillment centers face increasingly challenging demands for higher throughput with reduced labor. This level of efficiency can only be achieved through automation. BlueSkye Automation is a leading provider of turnkey automated material handling and intralogistics solutions that increase productivity, safety and warehouse efficiencies. Our dynamic team has the experience and expertise to ensure your project is successful from initial consultation to post implementation support meeting the needs of our customers and utilizing leading-edge technologies. 

About Partner

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Oneiro Technologies was founded with a commitment to make innovative material handling solutions accessible to all. We bring robotics, augmented/extended reality, fulfillment software, and AI to operations of all sizes by being lean and having strategic partnerships. We are nimble and able to adapt to your needs.

 

Leading the way in Four-way Shuttle solution for more than six months, Tica builds a digital smart production base

The customer

Founded in 1991, Tica is committed to becoming the world's leading system supplier and service provider of intelligent environment and green energy. After 31 years of innovative development, its leading products have been the first in the national market share for 12 consecutive years, and its products are widely used in projects such as Bird's Nest, Water Cube, C919 large aircraft, big rocket, Baihetan Hydropower Station, etc.

The challenge

  • Traditional manual efficiency and accuracy to be improved
  • Warehouse capacity needs to be improved
  • Need to ensure information pull-through and product stability without stopping

Our solution

Four-way Shuttle Solution

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Customer value

  • Significant increase in warehouse utilization
  • Improved operational efficiency
  • Human-machine mixing is safe and reliable
  • Full manufacturing process information pull-through

 

Empower teams up with Geek+ to build a fully automated logistics warehouse for clients

Geek+ flexible logistics solutions lead clients from convenience to agility.

The Customer

Empower is a new company which offers tailor-made logistics solutions for E-Commerce Industry. It is based in Hong Kong and it mainly caters needs for the client in the asia pacific (inc. XiaoHongShu and Globalegrow E-Commerce).

The Challenge

Develop an automated warehouse for mainland e-commerce client to increase its efficiency and meet peak requirement.

Our Solution

  • Warehouse size: 1500 sqm; No. of workstation: 6+1
  • No. of racks: 331* racks + 6* pallets; No. of robots applied: 15* P800

The Geek+ impact

  • Combination of standard and simplified workstation to adapt picking process for both bin picking and pallet picking.
  • The standard workstation is for piece picking while the simplified workstation is for large carton box picking only. Thus, forklift can directly pick the pallet at the simplified workstation to enhance the picking process.
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