The Customer

Coolshop.com is a Danish-based e-commerce platform that has grown to become a powerhouse in B2B sales as well. With a wide range of product offerings and high service expectations from its customers, Coolshop recognizes the importance of staying ahead with scalable, efficient, and innovative warehouse operations.

The Challenge

Coolshop faced three key challenges in its warehouse operations, driven by its rapid growth and the evolving demands of e-commerce and B2B markets:

• Meeting High Order Volumes: The fast pace of e-commerce required streamlined logistics to manage high order volumes efficiently and accurately.
• Ensuring Precision: With varying customer profiles, order accuracy became critical to maintaining customer satisfaction.
• Reducing Environmental Impact: Coolshop sought to align its operations with sustainable practices, including reducing packaging waste.
  

Our Solution

Coolshop partnered with Apport Systems and Geek+ to deploy a fully integrated automation solution that addressed its operational challenges. This included a dual focus on robotics and advanced packing technology.

• Geek+ Robotics and Apport WMS:

Geek+ robotics systems, integrated with Apport WMS, streamlined the picking and packing processes for increased speed and precision. The robots efficiently navigated tasks such as item transport and order consolidation, significantly reducing handling times.

• OPERA Packing Machine:

To complement the robotics system, Coolshop implemented the OPERA packing machine, automating the process of product boxing and ensuring optimal packaging for each order. The machine minimized packaging waste by adjusting box sizes to fit orders precisely.

These technologies worked seamlessly together to create a highly cohesive and efficient operation.

The Geekplus impact

The integration of Geek+ robotics, Apport WMS, and the OPERA packing machine delivered impressive results, reshaping Coolshop’s warehouse operations.

• Enhanced Speed and Precision: Optimized workflows enabled faster order fulfillment with near-perfect accuracy.
• Improved Productivity: Productivity soared thanks to automation, with manual labor demands reduced significantly.
• Sustainability Gains: By minimizing packaging waste, Coolshop aligned its warehouse operations with its commitment to environmental responsibility.
• Scalability: The robust integration of these solutions ensured that Coolshop’s operations could scale to meet future growth demands with ease.

“Our partnership with Geek+ and Apport Systems has transformed our warehouse operations. The integration of state-of-the-art robotics and automation technologies, including the OPERA packing machine, has allowed us to achieve unprecedented speed, accuracy, and sustainability in our processes.”

– John Møller, COO, Coolshop.com

The Customer

K&V Elektro is a prominent distributor of electrical installation materials in the Czech Republic. Known for its modern approach to logistics and emphasis on operational efficiency, the company serves a wide range of customers with a constantly expanding product portfolio.  To maintain its competitive edge and meet growing customer demands, K&V Elektro sought to modernize its distribution infrastructure with advanced automation.

The Challenge

K&V Elektro needed to address several key challenges to improve its warehouse operations:

• Increase warehouse capacity to store more than 14,000 SKUs.
• Speed up the order picking process to handle up to 7,700 lines/day.
• Automate goods handling operations to reduce reliance on manual labor.
• Improve picking accuracy and operational safety.
• Optimize the use of storage space.
• Seamlessly integrate with the company’s existing SAP ERP system.

These challenges were compounded by a long-term shortage of human resources in the labor market, making automation a critical priority.

Our Solution

Geek+ implemented a Shelf-to-Person robotic warehouse system tailored to K&V Elektro’s needs. The solution included:

• Racking System:
  Shelving racks 2.8 m high with 6 shelves per rack, each capable of holding up to 1,000 kg. The design allowed transport robots to pass under the first shelf for efficient operations.

• 25x Geek+ Mobile Robots:
  The warehouse was equipped with 25 Geek+ P800 transport AMR robots, which transported racks to inbound and outbound stations. The robots navigated using QR codes on the floor, ensuring precise and efficient movement.

• Inbound Workstations:
  Two inbound workstations were used for placing goods on racks. Once goods were confirmed, robots transported the racks to designated storage locations. The receiving capacity was up to 153 items per hour.

• Outbound Workstations:
  Three outbound workstations were equipped with Put-to-Wall racks and Pick-to-Light technology. Operators were guided by panels displaying item details, optical pointers, and other tools to ensure accuracy. The system achieved a daily picking performance of 6,020 order lines, with a peak capacity of 7,700 lines/day.

The Geekplus impact

The implementation of Geek+ robotics brought significant improvements to K&V Elektro’s operations:

• Increased Throughput: Enhanced warehouse capacity and daily picking performance, with up to 7,700 lines/day during seasonal peaks.
• Improved Accuracy: Automation minimized errors in goods storage and picking.
• Labor Optimization: Reduced dependency on manual labor, addressing workforce shortages.
• Operational Flexibility: The system easily adapted to fluctuations in demand, such as seasonal peaks.
• Enhanced Transparency: Integration with SAP BW enabled accurate monitoring of performance and deviations.
• Optimized Space Utilization: Efficient use of available warehouse space supported K&V Elektro’s modernization strategy.

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The Customer

Founded as part of the larger Asda family, George is a prominent UK-based clothing brand that caters to diverse consumer needs. With its growing online presence and high demand for affordable, high-quality apparel, George faces the continuous challenge of managing extensive inventory and returns, particularly during busy shopping periods such as the holiday season.

The Challenge

George's rapid expansion, coupled with high return volumes and increasing customer expectations, presented several operational challenges:

• Returns Burden: Managing returns during peak seasons strained warehouse operations and delayed getting products back into inventory.
• Fulfillment Efficiency: The need for faster order picking and processing across the warehouse.
• Storage Optimization: Limited storage capabilities made it difficult to manage fluctuating SKU volumes efficiently.
• Labor Demands: Dependence on manual processes increased costs and led to inefficiencies.

Our Solution

To address these challenges, George collaborated with Geek+ and AMH Material Handling to implement an advanced customized goods-to-person returns system, featuring:

• 4-Sided Rack Design: Geek+ deployed its P800 returns solution, which allows workers to perform both picking and put-away tasks simultaneously from any open rack slot.
• Intelligent Automation: The solution automated processes for returning items to inventory, significantly reducing handling time.
• Optimized Storage Locations: By using fewer racks effectively, the solution increased storage location availability while maintaining capacity for 700 SKUs and 7,200 units daily.
• User-Friendly Operations: Designed with worker ergonomics in mind, the system improved ease of use and operational flow for staff.

The Geekplus impact

The implementation delivered measurable results for George, including the following benefits:

• Faster Returns Processing: Returned items were stocked back in inventory on the same day, improving product availability during high-demand periods.
• Higher Fulfillment Rates: Automated picking and put-away capabilities enhanced speed and ensured operational efficiency during peak seasons.
• Optimized Warehouse Utilization: The streamlined storage system allowed George to maximize space and minimize disruptions caused by high stock volumes.
• Enhanced Worker Experience: The ergonomic and intuitive system reduced manual workload, allowing staff to focus on higher-value tasks.
• Improved Customer Satisfaction: Faster order turnarounds ensured timely deliveries, elevating the overall shopping experience.
  

“I’m delighted to see this project go live, supporting the growth of our George.com business. The collaboration between internal teams, AMH, and Geek+ has resulted in a high-quality solution that enhances the colleague experience and significantly improves operational effectiveness.”

Chris Hall, Vice President, Asda Logistics Services

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Geek+ deployed over 200 robots to help Nike achieve same day delivery.

The Customer

NIKE, Inc. is the world’s leading designer, marketer and distributor of authentic athletic footwear, apparel, equipment and accessories for a wide variety of sports and fitness activities.

The Challenge

With a fast increasing sales of shoes and clothes in Japan, warehouse operators have to walk longer distances back and forth between the storage and packaging areas. Aging population has increased scarcity and the cost of labor.

Our Solution

Geek+ implemented 202 picking robots and 6000 set racks in Nike’s new warehouse, a 10000㎡ area in CHIBA in July 2019.

 

The Geek+ impact

• Increase picking efficiency
• Mitigate labor shortages
• Streamline warehouse operations to meet the rapid growth in online sales and bring same-day delivery to its Tokyo customers.
• Allowed Nike to expand its e-commerce sales in Japan

 

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The Customer

Carrefour, a global leader in the retail industry, operates thousands of stores across over 30 countries, serving millions of customers daily. Renowned for its forward-thinking approach, Carrefour has consistently embraced innovation to enhance every aspect of its operations. By committing to cutting-edge technology in supply chain and logistics, the company continues to revolutionize retail, ensuring seamless, efficient, and customer-centric experiences.

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The Customer

Ariat International, a leading equestrian and performance footwear and apparel brand, grappled with significant challenges in its supply chain, including labor shortages, pressure to optimize warehouse throughput, and the physical toll on associates. Collaborating with Körber and Geek+, Ariat implemented a cutting-edge robotics solution featuring 88 autonomous mobile robots (AMRs), integration with Körber's K.Motion Warehouse Advantage (WMS), and 2,000 additional racks in their expansive 1 million sq. ft warehouse.

The Challenge

Ariat experienced a surge in customer demand while facing industry-wide labor shortages. Their massive 1 million sq. ft warehouse also posed challenges such as optimizing storage capacity, maximizing throughput, and reducing the physical strain on their warehouse associates due to extensive walking and repetitive manual tasks. To maintain high levels of customer satisfaction, Ariat needed to introduce a scalable and highly efficient solution to transform its supply chain operations.

Our Solution

Geek+ and Körber partnered to implement a cutting-edge robotics solution tailored to Ariat's challenges.

• Robotic Deployment: Geek+ provided 88 AI-driven AMRs designed to automate and streamline picking processes.
• Enhanced Integration: Körber’s K.Motion Warehouse Advantage (WMS) was integrated to ensure seamless interaction between robots, racking systems, and existing warehouse management processes.
• Storage Expansion: 2,000 racks were added to optimize space utilization and enhance throughput within Ariat’s facility.

This solution moved associates away from repetitive manual workloads, allowing them to focus on higher-value tasks while significantly increasing efficiency across the supply chain.

The Geekplus impact

The collaboration between Ariat, Geek+, and Körber yielded impressive results that transformed Ariat’s supply chain operations:

• Improved Efficiency: Warehouse picking efficiency and accuracy experienced significant enhancements, directly impacting speed and reducing errors.
• Associate Productivity Advance: Productivity doubled, with a 100% increase noted following the implementation.
• Reduced Walking Strain on Associates: Associate walking decreased by 82%, minimizing workplace fatigue and improving employee satisfaction.
• Compliance with Demand Surges: The scalability of Geek+’s robots ensured Ariat could effectively meet demand spikes without operational bottlenecks.

"Geek+’s AMRs allow us to move our employees away from repetitive tasks and towards more rewarding activities, resulting in a better working environment and bringing greater value to the services we provide our customers."

Matt Hardenberg, VP of Distribution, Ariat International

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The Customer

Winit is dedicated to creating a borderless online shopping community, offering fast, reliable, and sustainable supply chain management. Operating warehouses in multiple regions, including the United States, Winit supports major e-commerce players like eBay. However, managing a wide range of inventory, addressing operational inefficiencies, and accommodating the surge in demand became critical challenges at their Cincinnati fulfillment center.

The Challenge

The Cincinnati fulfillment center faced increasing complexity due to a high variety of SKUs, frequent employee turnover, and a rapidly growing influx of online orders. Ensuring accurate and timely order fulfillment while scaling operations to meet demand was becoming increasingly difficult. Winit needed an innovative and sustainable solution capable of optimizing warehouse operations while maintaining cost-effectiveness.

Our Solution

Geek+ provided a tailored robotic solution to resolve Winit’s operational challenges. Key elements of the solution included:

• Deployment of 150 P800 robots for automating inventory management and streamlining workflows.
• 16 picking stations strategically placed to maximize process efficiency.
• 6 one-point stations, enabling streamlined operations in a 6,200 square meter warehouse area.

This advanced robotics integration was seamlessly implemented, ensuring minimal disruption. The versatile P800 robots coupled with efficient station configurations empowered Winit to scale effectively while maintaining high levels of operational accuracy.

The Geekplus impact

The implementation delivered significant, measurable benefits:

• 200%-300% Increase in Efficiency Manual operations were replaced with agile robotics, drastically enhancing productivity and reducing turnaround times.

• Workforce Optimization The solution reduced the reliance on a large number of operators, enabling smoother, more streamlined workforce management.
• 99% Operational Accuracy The precision of robotic automation ensured near-perfect order fulfillment, significantly boosting customer satisfaction.

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The Customer

MedicAir is a leader in the production and distribution of medical devices and home care support services, dedicated to improving the quality of life for patients. Through its Ventilotherapy unit, MedicAir delivers critical therapies such as oxygen treatment, mechanical ventilation, and artificial nutrition. Its logistics operations are essential to ensuring life-saving supplies reach patients on time, making efficiency and reliability non-negotiable priorities.

The Challenge

MedicAir faced numerous challenges in its logistics operations, which were directly tied to the high stakes of delivering life-saving therapies. These included:

• High-Volume Deliveries: Managing 600 shipments daily for over 100,000 patients required impeccable precision and reliability.
• Demand for Error-Free Operations: Even minor errors or delays could jeopardize lives.
• Operational Inefficiencies: Manual picking processes led to slower workflows and limited scalability in response to peak demand.
• Flexibility Requirements: Seasonal increases in orders and sudden spikes needed immediate adaptability without compromising service levels.

Our Solution

• Fleet of 15 AMRs from Geek+: Advanced AMRs (Autonomous Mobile Robots) model P800 transported shelves directly to operators, reducing unnecessary movement and increasing efficiency; robots were coordinated via Geek+’s Robot Management System (RMS), ensuring seamless operations and optimal route management.
• Shelf-to-Person Model: Instead of requiring workers to travel to retrieve items, shelves are brought to stationary operators at three designated picking stations, streamlining picking and put-away.
• Integrated Warehouse Management: Geek+’s Warehouse Control System (WCS) works in tandem with MedicAir’s Warehouse Management System (WMS), streamlining inventory tracking and fulfillment.
• Collaboration with Industry Experts: Eurofork and Moveo Servizi designed and deployed a fully customized system, aligning robotics and workflow enhancements with MedicAir’s specific operational needs.

The Geekplus impact

The implementation of Geek+ robotics technology delivered exceptional results for MedicAir, including:

• Improved Productivity: Increased picking capacity to handle up to 90 simultaneous orders and 30 ongoing tasks per station.
• Enhanced Efficiency: Productivity soared to processing up to 130 order lines per hour, peaking at 200.
• Error-Free Fulfillment: The shelf-to-person model eliminated manual picking errors, ensuring error-free deliveries critical to patient safety.
• Operational Flexibility: The modular setup allowed rapid scaling by adding AMRs during peak seasons, ensuring uninterrupted service.
• ROI Achieved in Under Three Years: A cost-efficient system with significant long-term savings brought rapid returns on investment for MedicAir.

“From the precision and punctuality of our deliveries depends literally the lives of our patients. The Geek+ solution maximized efficiency, increased flexibility, and improved productivity. It’s a game-changer for MedicAir.”

Elena Pagani, Supply Chain Manager, MedicAir

The Customer

Hunkemöller is a global leader in the lingerie and retail industry, with an extensive presence across Europe. Known for its stylish products and customer-centric approach, the brand has consistently embraced innovation to improve operations. The Almere warehouse in the Netherlands serves as a critical hub for fulfilling orders efficiently while maintaining the high service standards that Hunkemöller’s customers expect.

The Challenge

To meet the growing demands of e-commerce while managing space limitations, Hunkemöller faced several challenges, including:

• Space Constraints: A need to utilize the full vertical height of their warehouse efficiently.
• Demanding Order Fulfillment: The pressure to streamline and scale operations due to increasing order volumes.
• Maximizing Automation Potential: A requirement for a solution that integrates technology seamlessly while adhering to sustainability goals.

Our Solution

Hunkemöller partnered with Geek+ to implement a forward-thinking warehouse automation system that addressed these challenges head-on:

• Fleet of 160 Geek+ Robots: Equipped with advanced features, these AMRs optimized movement and storage on the mezzanine floor.
• 8.6-Meter-High Mezzanine: The innovative installation leveraged vertical space, proving that AMRs can operate efficiently at impressive heights.
• Order Picking Optimization: Enhanced speed and precision in item retrieval ensured faster and more accurate processing.
• Smart Storage Utilization: The solution prioritized smarter storage organization, reducing wasted space and increasing productivity.
• Sustainable Infrastructure: Built on a sustainable mezzanine floor, provided by Anera B.V., aligning with Hunkemöller’s environmental responsibility goals.

The Geekplus impact

By integrating Geek+’s robotics technology, Hunkemöller realized significant benefits, including:

• Higher Efficiency: Streamlined order picking processes boosted operational speed and accuracy.
• Space Maximization: The automated solution unlocked previously underutilized vertical warehouse space.
• Scalability: The modular system enables adjustments to accommodate seasonal demand increases.
• Customer-Centric Outcomes: Enhanced fulfillment operations ensured better customer satisfaction and loyalty.
• Sustainability: The mezzanine installation underscored Hunkemöller’s commitment to eco-friendly practices.

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The Customer

Dr.Max is a leading pharmaceutical retailer in Romania and Central Europe, managing an extensive portfolio of products ranging from over-the-counter (OTC) medicines to cosmetics and dietary supplements. Its e-commerce operations serve a growing customer base, consistently ranking among Romania’s top 10 websites in terms of unique visitors. With its commitment to quality and innovation, Dr.Max sought to elevate its logistics capabilities to meet surging online demand while ensuring precision in delivering medical goods that directly impact patient well-being.

The Challenge

Dr.Max faced several critical challenges in scaling its e-commerce distribution operations:

• High Order Volume: Managing a diverse inventory of over 25,000 SKUs and processing them efficiently to meet customer expectations.
• Demanding Accuracy Requirements: Achieving near-perfect order fulfillment was vital in delivering essential medical supplies to patients.
• Growth Pressures: Rapidly growing online sales and seasonal peaks necessitated a flexible solution capable of scaling operations seamlessly.
• Waste Management: Minimizing product waste caused by expired inventory further complicated the logistical complexities.

Our Solution

To address these challenges, Geek+ introduced its cutting-edge goods-to-person AMR technology to Dr.Max’s Bucharest warehouse. The solution included:

• Deployment of Nearly 100 AMRs: These robots work tirelessly around the clock, retrieving items from storage and delivering them to picking stations with exceptional efficiency.
• Enhanced Picking System: Geek+ AMRs optimized batch processing, minimizing the need for special orders while considering key factors like expiration dates to reduce inventory waste.
• Scalable Operations: The modular AMR system allows Dr.Max to easily add robots to accommodate seasonal peaks and long-term business growth.
• Advanced Algorithms and Software: Integrated intelligence prioritizes order consolidation, ensuring faster fulfillment while maintaining order accuracy above 99%.

The Geekplus impact

The partnership with Geek+ delivered significant value to Dr.Max’s operations, including:

• Improved Efficiency: The AMRs operate 24/7, ensuring rapid and reliable order processing to keep up with customer demand.
• Enhanced Storage Utilization: Optimized handling of SKUs increased the warehouse’s capacity, accommodating more products without requiring additional space.
• Unmatched Accuracy: Over 99% fulfillment accuracy reduced errors, ensuring timely and precise deliveries to patients.
• Scalability and Flexibility: The ability to expand the AMR fleet provided future-proofing against demand fluctuations.
• Sustainability Improvements: Efficient inventory management reduced product waste, supporting environmental goals.

“Geek+ technology has provided us with a clearer view of our processes and allowed us to meet our patients’ needs more effectively than ever before. Their solutions are a vital part of our logistics strategy as we continue to grow.”

Sorin David, Supply Chain Director, A&D Pharma - Dr.Max Group

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The Customer

Founded in 1988 and headquartered in Bolingbrook, Illinois, S&S Activewear is a technology-driven distributor of apparel and accessories, serving the United States and Canada. With a product portfolio spanning over 80 brands, including Adidas and American Apparel, S&S caters to a diverse customer base, including retail brands, e-commerce companies, apparel decorators, promotional product distributors, entertainment merchandise dealers, lifestyle brands, and online custom apparel platforms. The company operates over 4 million square feet of warehouse space across North America, ensuring efficient distribution and delivery.

The Challenge

S&S faced several operational challenges as they scaled their business:

• Optimizing Employee Productivity: Ensuring efficient use of labor resources in a large-scale warehouse environment.
• Improving Order Quality: Maintaining high accuracy in order fulfillment to meet customer expectations.
• Enhancing Delivery Efficiency: Reducing lead times to ensure timely deliveries.
• Addressing Rapid Business Growth: Scaling operations to handle increasing order volumes and customer demands.

Our Solution

To address these challenges, S&S implemented Geek+’s PopPick Goods-to-Person solution. Key features of the solution included:

• Deployment of 340 AMR Robots: These robots automated the movement of goods within the warehouse, reducing manual labor and increasing efficiency.
• 24 PopPick Workstations: These workstations streamlined the picking process, enabling faster and more accurate order fulfillment.
• 2 Inbound/Outbound Workstations: Automated systems for seamless integration with conveyor lines, optimizing inbound and outbound operations.

The Geekplus impact

The implementation of the PopPick solution delivered significant value to S&S’s operations:

• Enhanced Picking Efficiency and Accuracy: The automated system significantly improved the speed and precision of order picking.
• Increased Processing Capacity: The warehouse now processes up to 4,500 order lines per hour, meeting high customer demand.
• Optimized Delivery Speed: Faster order processing and seamless integration with conveyor systems reduced lead times.
• Scalable Operations: The solution provided the flexibility to handle future growth and increased order volumes.

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The Customer

Soccer.com is a leading online retailer specializing in soccer gear, apparel, and equipment. Catering to players, coaches, and fans, the platform offers a wide range of products, including jerseys, cleats, balls, and training accessories from top global brands. Known for its commitment to the soccer community, Soccer.com also provides customization services, exclusive team gear, and resources to support players at all levels.

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