The Customer

Outdoor Network, a major U.S. distributor of vehicles and OEM parts, faced critical operational challenges, including consolidating multi-line orders across two facilities, labor shortages, and the need to enhance efficiency to meet peak-season demands. Partnering with Geek+ and KPI Solutions, Outdoor Network deployed innovative mobile robotic solutions at their East Coast Distribution Center in Albany, Georgia.

The Challenge

Outdoor Network encountered multiple hurdles in its warehouse operations:

• The need to consolidate multi-line orders from two separate facilities.
• Ongoing labor shortages due to heightened demand for their products.
• A pressing requirement to enhance operational efficiency to cope with peak demands.

These challenges hindered Outdoor Network's ability to maintain high service levels and operational agility, demanding a scalable and efficient solution.

Our Solution

Geek+ and KPI Solutions collaborated to design and implement an advanced automation strategy tailored to Outdoor Network’s needs:

• Integration of Mobile Robotic Solutions: Mobile robots were deployed to handle oversized items, efficiently managing putaway to static shelving and pallet racks.
• Streamlined Picking Operations: Robots transported oversized picks in carts to a dedicated consolidation area for outbound shipping.
• Optimized Single Facility Approach: By merging storage and picking processes into one consolidated facility, operations were simplified and streamlined.

This solution leveraged smart automation to boost storage capacity and efficiency while addressing labor challenges through reduced dependency on manual tasks.

The Geekplus impact

• Increased Efficiency: Streamlined operations with mobile robots reduced order processing time and improved overall workflow.
• Enhanced Storage Capacity: Optimized use of warehouse space by consolidating storage and picking processes into a single facility.
• Labor Optimization: Reduced reliance on manual labor, addressing labor shortages and improving workforce productivity.
• Improved Order Accuracy: Automated processes minimized errors in order picking and consolidation.
• Scalability: The solution provided a flexible and scalable framework to handle peak demands and future growth.
• Cost Savings: Lowered operational costs by reducing manual tasks and improving space utilization.

Video

Geek+ empowered Yanfeng to achieve faster production pace and better efficiency and stability of its automotive manufacturing solutions.

The Geek+ impact

• 4 production areas are linked with robots for better efficiency, increasing average production tempo to 60s
• Average production tempo increased to 60S
• Feeding flow rate up to 60 cars / hour, twice the efficiency of traditional AGV
• Efficient and timely management of production flow, achieving a neat and organized site layout and scoring a system management accuracy rate of 100%
• Return on investment achieved in less than 2 years