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Geek+ and TAHUHU Revolutionize Cold Chain Logistics with SkyCube Automation

tahuhuThe Customer

TAHUHU is a leading cold-chain logistics provider supporting industries such as frozen food, fresh produce, dairy, and retail. Known for its unwavering commitment to quality and reliability, TAHUHU operates across multiple temperature-controlled zones, ensuring fast and safe delivery of sensitive products while maintaining customer satisfaction.

The Challenge

Cold-chain logistics presents unique difficulties, requiring precision, efficiency, and resilience to harsh conditions. TAHUHU faced three significant challenges:

  • Labor Strain: Employees struggled to meet operational demands in low-temperature environments.
  • Rising Delivery Pressures: Growing customer demand required faster fulfillment and streamlined processes.
  • Operational Precision: Maintaining absolute accuracy and compliance was crucial to prevent costly errors in a highly sensitive supply chain.

Our Solution

Geek+ implemented its SkyCube pallet-to-person solution, specifically engineered for the needs of low-temperature warehouses like those operated by TAHUHU. This groundbreaking system transformed TAHUHU’s logistics processes across three controlled temperature zones (-25°C to 4°C).

  • Cold Store AMRs: Automated mobile robots capable of operating in extreme low temperatures, ensuring efficient and continuous movement of pallets.
  • Low-Temperature 4-Way Shuttle Trucks: Advanced vehicles designed to transport goods across storage locations, providing precise control and scalability.
  • Automated Goods-to-Person Stations: Human-friendly workstations facilitated accurate order picking in a temperature-controlled environment.
  • Temperature-Controlled Loading Docks: Seamlessly integrated docking systems expedited loading while maintaining strict temperature integrity.

These innovative technologies enhanced every stage of the cold-chain process, from optimized storage to last-mile delivery.

The Geekplus impact

The implementation of Geek+ SkyCube technology delivered measurable and unrivaled results for TAHUHU. Over a two-year performance survey, the solution exceeded expectations, achieving a remarkable 100% satisfaction rate across 68 operational criteria.

  • 60% Manpower Reduction: Automation relieved employees from physically demanding and time-intensive tasks, significantly reducing labor dependency.
  • 30% Increase in Storage Capacity: Optimized use of storage spaces allowed TAHUHU to accommodate a higher volume of products.
  • 24/7 Operations: Automated systems enabled continuous operation, ensuring that TAHUHU could meet customer demands even during peak hours.
  • Real-Time Tracking and Analytics: Digital transformation through real-time data monitoring improved decision-making and operational transparency.
  • Enhanced Customer Satisfaction: Faster deliveries and consistent product quality solidified TAHUHU’s reputation as a trusted logistics provider.

TAHUHU’s upgraded cold-chain logistics are now safer, faster, and more efficient than ever, setting new benchmarks for the industry.

 

From TAHUHU’s feedback, they shared:
"Our CSA (Cold Chain, System, Automation) solution, in partnership with Geekplus, has completely revolutionized the way we operate. From pick-up to warehousing, order management, transportation, and delivery, Geekplus ensures low-temperature preservation across all processes. Managing three temperature zones is no longer a challenge thanks to Geekplus seamless technology integration."

 



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Geek+ and JJCL Transform Cold Chain Logistics with SkyCube Automation

The Customer

JJCL (Jinjiang Cold Logistics) is a regional leader in temperature-controlled logistics across Asia. Managing 11 cold storage facilities with a total capacity exceeding 560,000 m³, JJCL serves industries like food, groceries, and pharmaceuticals. Known for its deep-freeze capabilities and logistics innovation, JJCL ensures strict quality and temperature management standards for its clients.

The Challenge

JJCL faced several operational pain points that limited its ability to meet rising demands:

  • Manual Operations Inefficiencies: Traditional pallet handling in frozen and chilled zones slowed down processes and reduced throughput.
  • Storage Constraints: Limited storage density in sub-zero environments posed capacity challenges.
  • Safety Risks: Harsh working environments, such as -18°C zones, brought significant safety concerns for workers.
  • Demand for Speed and Accuracy: Customers expected fast, precise deliveries, which JJCL’s current systems struggled to meet.

Our Solution

To address these challenges, JJCL implemented Geek+’s SkyCube Pallet-to-Person system, a cutting-edge solution tailored to the needs of cold chain logistics. Key components included:

  • Multi-Zone Automation: Robotic operations managed tasks across temperature zones, from -18°C frozen areas to +5°C chilled storage.
  • Integrated Technologies: X1200 four-way shuttles, MP1000R robotic movers, and high-speed lifts seamlessly transported and processed pallets.
  • Vertical Storage Enhancement: Automated systems optimized vertical space usage for a 70% capacity increase.
  • Intelligent Orchestration: A unified software platform facilitated precise task allocation, ensuring efficient operations and minimizing errors.
  • 24/7 Operations: The automated workflow functioned continuously without interruptions, even during transitions between temperature zones.

The Geekplus impact

With the SkyCube system, JJCL experienced transformational results:

  • Expanded Storage Capacity: A 70% increase in storage density allowed JJCL to stock more inventory without expanding facility requirements.
  • Accelerated Picking Efficiency: A 190% boost in picking speed streamlined order fulfillment, meeting customer expectations for fast delivery.
  • Enhanced Accuracy: The system achieved 99.99% picking accuracy, ensuring high-quality service and minimizing errors.
  • Improved Worker Safety: Manual operations in freezing conditions were replaced with automation, significantly reducing risks to employees.
  • Sustainability and Scalability: JJCL achieved 24/7 operations, prepared for increasing demand, and reduced inefficiencies, positioning itself as a market leader in logistics innovation.

 


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Popick and Moogo Collaboration Accelerates Cold Chain Logistics Efficiency

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The Customer

Moogo is a prominent cross-border cold chain company in China. Their state-of-the-art temperature-controlled, automated warehouse occupies over 3,000 square meters in the Ningbo Free Trade Zone. Moogo is dedicated to optimizing storage and distribution while catering to the rigorous demands of e-commerce and supply chain logistics.

The Challenge

  • Inefficient storage systems for managing a high volume of SKUs.

  • Rising pressure from rapid e-commerce development and increased order volumes.

  • High expectations for delivery speed.

  • Complex inventory consisting of multiple product types and sizes requiring enhanced management systems.

Our Solution

Geek+ provided Moogo with the Popick "goods-to-person" picking solution. Key aspects of the solution included:

  • Optimized goods-to-person picking powered by advanced robotics.
  • Efficient automation to streamline warehouse operations and reduce manual intervention.
  • Enhanced inventory management systems ensuring accurate real-time tracking and categorization.

The Geekplus impact

The implementation of Geek+'s solution delivered exceptional results for Moogo:

  • 4x Increase in Storage Density — Optimizing the use of space compared to conventional light shelving systems.

  • 4x Improvement in Workforce Productivity — Empowering employees with automation to focus on high-value tasks.

  • Enhanced Inventory Management — Modernized systems for efficient tracking and categorization of varied stock.

  • Unmatched Throughput Performance — Meeting the demands of high business volume with ease and reliability.


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