The Customer

TAHUHU is a leading cold-chain logistics provider supporting industries such as frozen food, fresh produce, dairy, and retail. Known for its unwavering commitment to quality and reliability, TAHUHU operates across multiple temperature-controlled zones, ensuring fast and safe delivery of sensitive products while maintaining customer satisfaction.

The Challenge

Cold-chain logistics presents unique difficulties, requiring precision, efficiency, and resilience to harsh conditions. TAHUHU faced three significant challenges:

• Labor Strain: Employees struggled to meet operational demands in low-temperature environments.
• Rising Delivery Pressures: Growing customer demand required faster fulfillment and streamlined processes.
• Operational Precision: Maintaining absolute accuracy and compliance was crucial to prevent costly errors in a highly sensitive supply chain.

Our Solution

Geek+ implemented its SkyCube pallet-to-person solution, specifically engineered for the needs of low-temperature warehouses like those operated by TAHUHU. This groundbreaking system transformed TAHUHU’s logistics processes across three controlled temperature zones (-25°C to 4°C).

• Cold Store AMRs: Automated mobile robots capable of operating in extreme low temperatures, ensuring efficient and continuous movement of pallets.
• Low-Temperature 4-Way Shuttle Trucks: Advanced vehicles designed to transport goods across storage locations, providing precise control and scalability.
• Automated Goods-to-Person Stations: Human-friendly workstations facilitated accurate order picking in a temperature-controlled environment.
• Temperature-Controlled Loading Docks: Seamlessly integrated docking systems expedited loading while maintaining strict temperature integrity.

These innovative technologies enhanced every stage of the cold-chain process, from optimized storage to last-mile delivery.

The Geekplus impact

The implementation of Geek+ SkyCube technology delivered measurable and unrivaled results for TAHUHU. Over a two-year performance survey, the solution exceeded expectations, achieving a remarkable 100% satisfaction rate across 68 operational criteria.

• 60% Manpower Reduction: Automation relieved employees from physically demanding and time-intensive tasks, significantly reducing labor dependency.
• 30% Increase in Storage Capacity: Optimized use of storage spaces allowed TAHUHU to accommodate a higher volume of products.
• 24/7 Operations: Automated systems enabled continuous operation, ensuring that TAHUHU could meet customer demands even during peak hours.
• Real-Time Tracking and Analytics: Digital transformation through real-time data monitoring improved decision-making and operational transparency.
• Enhanced Customer Satisfaction: Faster deliveries and consistent product quality solidified TAHUHU’s reputation as a trusted logistics provider.

TAHUHU’s upgraded cold-chain logistics are now safer, faster, and more efficient than ever, setting new benchmarks for the industry.

From TAHUHU’s feedback, they shared:
"Our CSA (Cold Chain, System, Automation) solution, in partnership with Geekplus, has completely revolutionized the way we operate. From pick-up to warehousing, order management, transportation, and delivery, Geekplus ensures low-temperature preservation across all processes. Managing three temperature zones is no longer a challenge thanks to Geekplus seamless technology integration."

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The Customer

Winit is dedicated to creating a borderless online shopping community, offering fast, reliable, and sustainable supply chain management. Operating warehouses in multiple regions, including the United States, Winit supports major e-commerce players like eBay. However, managing a wide range of inventory, addressing operational inefficiencies, and accommodating the surge in demand became critical challenges at their Cincinnati fulfillment center.

The Challenge

The Cincinnati fulfillment center faced increasing complexity due to a high variety of SKUs, frequent employee turnover, and a rapidly growing influx of online orders. Ensuring accurate and timely order fulfillment while scaling operations to meet demand was becoming increasingly difficult. Winit needed an innovative and sustainable solution capable of optimizing warehouse operations while maintaining cost-effectiveness.

Our Solution

Geek+ provided a tailored robotic solution to resolve Winit’s operational challenges. Key elements of the solution included:

• Deployment of 150 P800 robots for automating inventory management and streamlining workflows.
• 16 picking stations strategically placed to maximize process efficiency.
• 6 one-point stations, enabling streamlined operations in a 6,200 square meter warehouse area.

This advanced robotics integration was seamlessly implemented, ensuring minimal disruption. The versatile P800 robots coupled with efficient station configurations empowered Winit to scale effectively while maintaining high levels of operational accuracy.

The Geekplus impact

The implementation delivered significant, measurable benefits:

• 200%-300% Increase in Efficiency Manual operations were replaced with agile robotics, drastically enhancing productivity and reducing turnaround times.

• Workforce Optimization The solution reduced the reliance on a large number of operators, enabling smoother, more streamlined workforce management.
• 99% Operational Accuracy The precision of robotic automation ensured near-perfect order fulfillment, significantly boosting customer satisfaction.

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The Customer

GXO is recognized worldwide for its expertise in outsourced logistics and supply chain solutions, delivering tailored strategies to address the dynamic needs of its clients across various industries. This project focused on supporting the logistics network of a leading French sports retailer, a brand renowned for its wide range of products and a heavy reliance on efficient e-commerce order fulfillment.

The Challenge

The French sports retailer faced several operational challenges tied to its growing market demands:

• Rising e-commerce expectations: Increasing consumer demand for rapid order fulfillment highlighted the need for higher picking accuracy and efficiency.
• Storage Constraints: Managing diverse inventory efficiently within the existing warehouse layout was becoming increasingly difficult.
• Seasonal Demand Peaks: Ensuring seamless operations during high-volume periods such as sales promotions and holiday seasons created logistical bottlenecks.

Our Solution

To resolve these challenges, GXO and Geek+ collaborated to deploy an innovative goods-to-person solution powered by 500 autonomous mobile robots in the 12,000-square-meter facility.

• Integrated Robot Systems: The deployment included RS robots, capable of elevating goods to shelves as high as 40 feet to maximize storage density. P40 robots efficiently transported bins along the warehouse floor and delivered them to designated workstations for picking.

• High-Density Storage Design: The warehouse layout was restructured for optimal bin storage, enabling the robots to handle up to 70,000 bins.

• Scalability and Adaptability: The modular design of the automation solution allowed for seamless scaling of operations without interrupting ongoing activities. This structure enabled the warehouse to efficiently handle fluctuating order volumes during seasonal peaks.

The Geekplus impact

The success of this project underscored the strategic value of integrating advanced robotics into warehouse operations:

• Operational Excellence: The streamlined processes improved overall efficiency, allowing GXO to provide superior service to its client.

• Customer Satisfaction:mFaster, error-free order fulfillment bolstered the retailer’s reputation and reinforced trust among its customers.

• Future-Proofing: The scalable and adaptable system positioned the retailer for continued growth and market responsiveness.

“Geek+'s goods-to-person solution has transformed our warehouse operations, significantly enhancing picking efficiency, storage capacity, and adaptability. This deployment underscores our commitment to using advanced robotic technology to address the complexity of global supply chains.”

Rui Marques, General Manager, GXO France

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The Customer

Hessing Supervers has been a trusted name in fresh produce processing for over 50 years. Specializing in ready-to-cook vegetables, processed fruits, and meal salads, Hessing supplies retail chains, fast-food outlets, and inflight caterers across the Netherlands, Belgium, Germany, and Denmark. Handling millions of packages weekly, the company sought to modernize operations to keep pace with growing demand and maintain its commitment to freshness and quality.

The Challenge

Operating in the highly competitive fresh food market, Hessing faced several operational challenges:

• Complex Workflow Management: Their Greenport Venlo site required seamless coordination across washing, mixing, and packaging zones.
• Time Sensitivity: With fresh produce having limited shelf life, delays in processing and distribution could lead to increased food waste and cost inefficiencies.
• Scalability Needs: Rising demand for pre-packaged fruits and vegetables necessitated a logistics solution capable of efficient scaling.
• Employee Safety and Productivity: Managing a three-story facility posed increased risks and physical demands on employees.

Our Solution

Hessing turned to Geek+ to implement a state-of-the-art logistics system designed to meet these challenges head-on. Key features of the solution included:

• 112 Geek+ M200 Robots: These autonomous mobile robots connected distinct processing areas and ensured seamless movement of goods across floors.
• AI-Driven Fleet Management: Utilizing advanced algorithms, the central AI monitored hundreds of robots simultaneously to optimize routes, reduce traffic congestion, and ensure peak performance.
• 3D Obstacle Detection: Robots were equipped with sensors to identify and safely bypass obstacles, maintaining the highest safety standards for employees and products.
• Three-Story Operation Integration: The AMRs operated on multiple levels, ensuring end-to-end coverage of the distribution process while optimizing vertical space utilization.
• Streamlined Food Processing Workflow: The system enabled faster transitions between washing, mixing, and packaging stations, minimizing hold-ups and preserving the freshness of produce.

The Geekplus impact

The new system delivered outstanding results for Hessing, including:

• Efficiency Gains: Robots transformed workflow efficiency, enabling faster processing times and timely produce delivery.
• Reduced Food Waste: The intelligence-driven logistics minimized delays, ensuring higher percentages of products reached consumers in peak condition.
• Fresher Produce: Accelerated movements through the supply chain enabled retailers to enjoy longer product shelf lives.
• Enhanced Safety and Productivity: Employees reported improved working conditions due to reduced physical strain and optimized facility operations.
• Scaled Operations: The innovative system positioned Hessing to expand its operations in response to rising demand without adding logistical bottlenecks.

“By automating our distribution center with Geek+’s moving solutions, we’ve made our ‘factory of the future’ vision a reality. We now bring healthier food to consumers faster and with less waste—an achievement we are truly proud of.”

Hans Hessing, Director Center of Excellence, Hessing Supervers

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The Customer

JJCL (Jinjiang Cold Logistics) is a regional leader in temperature-controlled logistics across Asia. Managing 11 cold storage facilities with a total capacity exceeding 560,000 m³, JJCL serves industries like food, groceries, and pharmaceuticals. Known for its deep-freeze capabilities and logistics innovation, JJCL ensures strict quality and temperature management standards for its clients.

The Challenge

JJCL faced several operational pain points that limited its ability to meet rising demands:

• Manual Operations Inefficiencies: Traditional pallet handling in frozen and chilled zones slowed down processes and reduced throughput.
• Storage Constraints: Limited storage density in sub-zero environments posed capacity challenges.
• Safety Risks: Harsh working environments, such as -18°C zones, brought significant safety concerns for workers.
• Demand for Speed and Accuracy: Customers expected fast, precise deliveries, which JJCL’s current systems struggled to meet.

Our Solution

To address these challenges, JJCL implemented Geek+’s SkyCube Pallet-to-Person system, a cutting-edge solution tailored to the needs of cold chain logistics. Key components included:

• Multi-Zone Automation: Robotic operations managed tasks across temperature zones, from -18°C frozen areas to +5°C chilled storage.
• Integrated Technologies: X1200 four-way shuttles, MP1000R robotic movers, and high-speed lifts seamlessly transported and processed pallets.
• Vertical Storage Enhancement: Automated systems optimized vertical space usage for a 70% capacity increase.
• Intelligent Orchestration: A unified software platform facilitated precise task allocation, ensuring efficient operations and minimizing errors.
• 24/7 Operations: The automated workflow functioned continuously without interruptions, even during transitions between temperature zones.

The Geekplus impact

With the SkyCube system, JJCL experienced transformational results:

• Expanded Storage Capacity: A 70% increase in storage density allowed JJCL to stock more inventory without expanding facility requirements.
• Accelerated Picking Efficiency: A 190% boost in picking speed streamlined order fulfillment, meeting customer expectations for fast delivery.
• Enhanced Accuracy: The system achieved 99.99% picking accuracy, ensuring high-quality service and minimizing errors.
• Improved Worker Safety: Manual operations in freezing conditions were replaced with automation, significantly reducing risks to employees.
• Sustainability and Scalability: JJCL achieved 24/7 operations, prepared for increasing demand, and reduced inefficiencies, positioning itself as a market leader in logistics innovation.

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The Customer

• Maersk is a global leader in logistics and supply chain solutions, renowned for its commitment to excellence, innovation, and sustainability. With a network spanning over 130 countries, Maersk ensures seamless shipping and warehousing operations for millions of businesses globally.
• As part of its strategic focus on innovation, Maersk leverages cutting-edge technology to optimize supply chain operations and meet evolving customer needs.

The Challenge

• Inefficiencies in manual processes: Traditional pick-and-pack operations were time-consuming and resource-intensive, particularly during high-demand periods.
• The need for accuracy: Ensuring error-free order fulfillment was critical to maintaining customer satisfaction.
• Workforce strain during peak seasons: Seasonal spikes in demand placed significant pressure on manpower resources.

Our Solution

• Enhanced speed and accuracy: The AGV system executed picking tasks faster than traditional methods while achieving 100% accuracy.
• Labor optimization: By automating repetitive and labor-intensive tasks, AGVs significantly reduced dependence on manual labor, especially during peak demand periods.
• Improved efficiency: The combination of automated parcel handling equipment and scanning technology streamlined the end-to-end process, creating a simplified and reliable system.

The Geekplus impact

• Faster operations: The AGV system completed tasks at a speed significantly higher than manual pick-and-pack processes.
• Error-free fulfillment: The automation achieved 100% picking accuracy, eliminating errors and enhancing customer satisfaction.
• Manpower savings: During peak periods, the AGVs reduced the need for additional labor, ensuring smooth operations without added costs.
• Scalability for growth: By introducing automation, Maersk empowered its distribution center to handle increased demand while setting the stage for broader innovation initiatives.
  
  

“With the increasing use of the new technology in our warehouse, we enter in a new era with a lot of potentials to optimize our operations. Comparing with the menu, pick and pack, the AGB enables us to perform the activities in the warehouse a lot better. ”

Caroline Wu, Managing Director, Greater China, Maersk

The Customer

• DHL is the world’s leading logistics company and a trusted name in supply chain operations. With a global network spanning over 220 countries and territories, DHL offers an expansive portfolio of services, including international express delivery, freight forwarding, e-commerce solutions, and industrial supply chain management.

The Challenge

• Operational scalability: Meeting the rapid demand fluctuations in e-commerce with consistent efficiency.
• Fulfillment complexity: Managing inbound and outbound logistics with speed and minimal errors.
• Customer expectations: Ensuring agility, accuracy, and resilience in the face of evolving market needs.

Our Solution

• RoboShuttle® tote-picking robot: This AMR (Autonomous Mobile Robot) autonomously retrieves totes containing ordered items and carries them to picking stations using its advanced fork arms.
• Collaborative robot arms: Working alongside the RoboShuttle®, these arms pick items from the tote, pack them, and prepare them for outbound delivery.
• Real-time performance monitoring: Dashboards display operational metrics, allowing decision-makers to track and analyze logistics performance in real-time.

The Geekplus impact

• Enhanced efficiency: The automated solution enables faster fulfillment cycles, scaling to meet high-volume e-commerce demands.
• Unmatched accuracy: By removing human error, the RoboShuttle® and robot-arm system achieves exceptional precision in logistics operations.
• Operational visibility: Real-time dashboards provide comprehensive insights into workflows, empowering stakeholders to make data-driven decisions.
• Future-ready logistics: The exhibit demonstrates an agile, modular approach to automation, offering a replicable model for logistics facilities worldwide.
  
  
  

“The Geek+ exhibit is the perfect showcase of how technologies such as AI, Computer Visioning, and Robotics are converging to provide greater value to our customers’ supply chains.”

YingChuan Huang, Innovation Manager at DHL’s Asia Pacific Innovation Center

The Customer

The Challenge

• High order complexity: Managing daily volumes exceeding 10,000 outbound items while fulfilling both wholesale and retail orders.
• Accuracy demands: Ensuring precise inventory handling and order fulfillment to meet customer expectations.
• Ergonomic issues: Alleviating the physical strain of manual tasks for warehouse staff.
• Scalability needs: Developing a flexible solution to handle increasing demand and operational complexity.

Our Solution

• High-capacity robotics: P-800 robots with a 1,000-kilogram payload work seamlessly across inbound and outbound operations.
• Enhanced speed and precision: Robots operate at a maximum speed of 2 m/s, ensuring rapid and accurate item movement.
• Optimized workflows: Intelligent algorithms improve inventory placement, reducing delays and maximizing efficiency.
• Improved ergonomics: Robots handle heavy lifting, creating a safer and more comfortable workspace for employees.
• Quick implementation: The system was fully operational in record time and integrated with existing workflows.
• ostering a safer and healthier work environment.

The Geekplus impact

• Operational excellence: Over 15 million units processed annually with accuracy and efficiency.
• Improved scalability: The flexible solution accommodates fluctuating demands with ease.
• Employee well-being: Safer conditions and reduced physical strain for warehouse staff.
• Energy efficiency: The ability to operate in low-light conditions reduced energy consumption significantly.
  
  
  

At CEVA, we define innovation as the implementation of new ideas with business impact. As a result, we are always looking for the best solutions for our clients, scanning the technology horizon alongside our partners. The Geek+ solution is a great fit for our operation in Grobbendonk, providing a more comfortable working environment for on-site employees, while at the same time handling a far greater order volume

Bart Beeks, Global Head of Contract Logistics at CEVA Logistics

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The Customer

The Challenge

• E-commerce growth: Sustained increases in online shopping created a demand for faster and more efficient order fulfillment processes.
• Space optimization: Maximizing storage capacity was critical in a high-demand logistics environment.
• Operational efficiency: The need to meet increasing customer expectations for accuracy and agility.
• COVID-19 challenges: Ensuring compliance with social distancing protocols and minimizing reliance on manual labor.

Our Solution

• High-density storage: Custom storage racks and shelves enabled better space utilization by eliminating the need for aisles between parked shelves.
• AI-powered order fulfillment: Robots precisely located, tracked, and moved inventory, delivering items directly to pick-and-pack stations. This eliminated operator travel time, increasing productivity.
• Error reduction: Automated systems reduced manual handling, minimizing inventory count errors and improving picking accuracy.
• Enhanced flexibility: Scalable technology allowed operations to adapt seamlessly to fluctuating demand and business growth.
• Safety improvements: Automation and distancing protocols contributed to a safer working environment.

The Geekplus impact

• Improved efficiency: Enhanced speed and accuracy in order fulfillment, directly benefiting e-commerce and retail customers.
• Space optimization: High-density storage increased overall storage capacity, which supported business scaling.
• Operational cost savings: Reduced manual labor and minimized errors led to long-term cost savings.
• Business growth support: Flexible automation technology enabled GEODIS to meet rising customer demands without operational disruptions.
• Safe operations: Achieving workplace safety while adhering to social distancing guidelines during the ongoing pandemic.
  
  
  

“Our investments in this AI-driven automation system bring substantial value to our e-commerce and retail customers. These solutions deliver long-term cost savings, operational efficiencies, and enhanced flexibility, which are crucial in today’s fast-paced logistics environment.”

Onno Boots, Regional President & CEO of GEODIS Asia Pacific

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The Customer

• New Balance is an international sportswear and athletic goods brand renowned for its high-quality footwear and apparel.
• Kerry TJ Logistics, a trusted partner for leading global brands, specializes in supply chain solutions and logistics services.
• Their collaboration aimed to set a new standard for supply chain automation in the retail and sports industries.
  
  

The Challenge

• High order volume: Managing a mix of B2B and B2C orders required faster, more accurate fulfillment.
• Labor-intensive processes: Traditional manual picking methods increased operational costs and limited scalability.
• Sustainability demands: Reducing energy consumption and achieving green logistics goals were key priorities.
• Peak season logistics: Coping with demands during peak seasons posed additional operational challenges.
  
  

Our Solution

• Rapid deployment: The system was implemented and operational within six weeks, ensuring quick results.
• Efficient order handling: Robots accurately fulfilled both B2B and B2C orders, improving flexibility across channels.
• Intelligent optimization: AI-powered systems analyzed product heat maps for smarter inventory placement and faster picking.
• Sustainability features: Robots operated efficiently in low-light conditions, significantly reducing energy consumption.
• User-friendly design: Simple system operations minimized training time for warehouse staff and ensured seamless onboarding.
  
  

The Geekplus impact

• Enhanced productivity: Streamlined robotic operations achieved faster and more accurate order fulfillment.
• Sustainability success: Reduced carbon footprint and lower energy consumption aligned with New Balance’s green logistics goals.
• Improved flexibility: The robotic solution allowed New Balance to scale operations efficiently during peak seasons.
• Employee well-being: Automation reduced physical workloads for staff, fostering a safer and healthier work environment.
• Quick turnaround: Implementation in just six weeks demonstrated the viability of innovative technology for logistics transformation.
  
  

“Kerry TJ Logistics is committed to providing excellent services through smart logistics. We were impressed that it only took 2 weeks for hardware implementation. The fast implementation of Geek+'s robots has allowed us to promptly enhance our operational efficiency while maintaining high accuracy.”

Director of Business Planning, Kerry TJ Logistic

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The Customer

The Challenge

• Labor shortages: The impact of COVID-19 exacerbated challenges in maintaining a consistent workforce.
• E-commerce boom: Rapid growth in online shopping brought a surge in order volumes and complexity.
• Efficiency demands: Managing over 2,000 SKUs of cosmetic products while ensuring optimal storage and processing efficiency.
• Sustainability and customer needs: A need to improve both cost-savings and environmentally-friendly operations to remain competitive.

Our Solution

• Advanced robotics technology: Robots automatically bring goods to operators, simplifying workflows and enhancing speed and productivity.
• Dynamic optimization: Proprietary AI algorithms constantly arrange inventory based on factors like popularity and expiry dates.
• Enhanced storage utilization: Minimizing aisle space allowed the warehouse to significantly increase storage capacity.
• Peak accuracy: The solution delivers a near-perfect order fulfillment accuracy rate of 99.99%.
• Scalable design: Flexible systems accommodate rapidly changing SKUs and growing order volumes.

The Geekplus impact

• Unparalleled efficiency: Streamlined order fulfillment processes handle large volumes of e-commerce orders with impressive speed.
• Enhanced customer satisfaction: Improved accuracy and inventory handling translate into reliable and prompt deliveries.
• Cost-effective operations: Automation reduces labor requirements while offering significant cost-savings over manual processes.
• Sustainable warehousing: The upgraded warehouse setup aligns with Rhenus's vision of building a green and robust supply chain.
  
  
  

“Our goal is to provide the best and most innovative logistics service to cater to the rapid growth in e-commerce. Collaborating with Geek+ allowed us to achieve warehouse digitalization, enhance efficiency, and deliver long-term cost-savings for our customers.”

Cliff Xu, CEO of Rhenus Air & Ocean Greater China

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The Customer

China Post is a leading logistics enterprise in China, known for its extensive delivery network and capacity to handle massive volumes of parcels daily. To maintain its competitive edge and support the rapid growth of e-commerce and express logistics, China Post sought innovative, scalable solutions to boost productivity and automation in its processing centers.

The Challenge

• The growing volume of parcels presented a significant challenge in terms of space, speed, and efficiency in sorting operations.
• High labor costs and reliance on manual processes limited scalability and efficiency.
• Intense logistics pressure during shopping festivals such as 618 and Double 11 required the ability to handle extreme peak demand efficiently.
• The need for a unified system that could simultaneously manage large and small parcels effectively.
  

Our Solution

Geek+ collaborated with China Post to design and implement a smart sorting system at the Wuhan Processing Center. Key elements of the solution included:

• Belt Sorting Robots: Geek+ deployed belt sorting robots tailored for express logistics and postal scenarios, capable of managing returns, order sorting, and package distribution.
• Modular Coordination: A three-dimensional modular design ensured seamless operations between automated systems across the facility.
• High-Volume Capacity: 320 robots were deployed, covering 5,000 square meters of operational space, enabling simultaneous sorting of large and small parcels.
• Smart Scheduling: Intelligent algorithms optimized robot dispatch, reduced congestion, and ensured smooth, efficient operations.
• Simplified Integration: The system was designed for quick deployment and required minimal maintenance.

The Geekplus impact

The implementation of Geek+'s AGV sorting technology delivered outstanding results for China Post:

• 60% Efficiency Improvement: Daily processing capacity reached over 600,000 parcels, meeting the demands of peak periods with ease.
• Enhanced Sorting Accuracy: High operational stability ensured a substantial reduction in sorting errors, enhancing customer satisfaction.
• Cost Reduction: Low-cost, easily maintained solutions minimized operational expenses.
• Streamlined Operations: Unified automation for large and small parcels ensured smooth handling and maximized facility throughput.
• Global Scalability: The system has been replicated successfully across other facilities, demonstrating its robustness and adaptability.

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