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Manas Medisetty

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Geek+ and VFX-Authentica Unite to Redefine Operational Excellence

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The Customer

VFX-Authentica, a pioneer in visual effects and authentication technologies, has reshaped industries with its cutting-edge solutions and global influence. Renowned for its seamless integration of advanced technologies, the company has set a benchmark for innovation in its field. By continuously pushing the boundaries of what's possible, VFX-Authentica offers businesses worldwide the tools to achieve precision, security, and operational efficiency like never before.

 

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Geek+ and Assurant Elevate Risk Management with Robotics Solutions

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The Customer

Assurant, a global leader in risk management solutions, specializes in protecting consumer goods and ensuring seamless customer experiences. With its deep expertise and innovative strategies, Assurant has set the standard for safeguarding assets and enhancing operational efficiency. By integrating advanced technologies into its processes, Assurant continues to redefine how businesses mitigate risk and deliver value to their customers.

 

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Geek+ and MedicAir Revolutionize Life-Saving Operations with Robotics

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The Customer

MedicAir is a leader in the production and distribution of medical devices and home care support services, dedicated to improving the quality of life for patients. Through its Ventilotherapy unit, MedicAir delivers critical therapies such as oxygen treatment, mechanical ventilation, and artificial nutrition. Its logistics operations are essential to ensuring life-saving supplies reach patients on time, making efficiency and reliability non-negotiable priorities.

The Challenge

MedicAir faced numerous challenges in its logistics operations, which were directly tied to the high stakes of delivering life-saving therapies. These included:

  • High-Volume Deliveries: Managing 600 shipments daily for over 100,000 patients required impeccable precision and reliability.
  • Demand for Error-Free Operations: Even minor errors or delays could jeopardize lives.
  • Operational Inefficiencies: Manual picking processes led to slower workflows and limited scalability in response to peak demand.
  • Flexibility Requirements: Seasonal increases in orders and sudden spikes needed immediate adaptability without compromising service levels.

Our Solution

  • Fleet of 15 AMRs from Geek+: Advanced AMRs (Autonomous Mobile Robots) model P800 transported shelves directly to operators, reducing unnecessary movement and increasing efficiency; robots were coordinated via Geek+’s Robot Management System (RMS), ensuring seamless operations and optimal route management.
  • Shelf-to-Person Model: Instead of requiring workers to travel to retrieve items, shelves are brought to stationary operators at three designated picking stations, streamlining picking and put-away.
  • Integrated Warehouse Management: Geek+’s Warehouse Control System (WCS) works in tandem with MedicAir’s Warehouse Management System (WMS), streamlining inventory tracking and fulfillment.
  • Collaboration with Industry Experts: Eurofork and Moveo Servizi designed and deployed a fully customized system, aligning robotics and workflow enhancements with MedicAir’s specific operational needs.

The Geekplus impact

The implementation of Geek+ robotics technology delivered exceptional results for MedicAir, including:

  • Improved Productivity: Increased picking capacity to handle up to 90 simultaneous orders and 30 ongoing tasks per station.
  • Enhanced Efficiency: Productivity soared to processing up to 130 order lines per hour, peaking at 200.
  • Error-Free Fulfillment: The shelf-to-person model eliminated manual picking errors, ensuring error-free deliveries critical to patient safety.
  • Operational Flexibility: The modular setup allowed rapid scaling by adding AMRs during peak seasons, ensuring uninterrupted service.
  • ROI Achieved in Under Three Years: A cost-efficient system with significant long-term savings brought rapid returns on investment for MedicAir.

 

“From the precision and punctuality of our deliveries depends literally the lives of our patients. The Geek+ solution maximized efficiency, increased flexibility, and improved productivity. It’s a game-changer for MedicAir.”

Elena Pagani, Supply Chain Manager, MedicAir

 

 

Geek+ and Hunkemöller Redefine Warehouse Efficiency with Robotics on a Mezzanine

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The Customer

Hunkemöller is a global leader in the lingerie and retail industry, with an extensive presence across Europe. Known for its stylish products and customer-centric approach, the brand has consistently embraced innovation to improve operations. The Almere warehouse in the Netherlands serves as a critical hub for fulfilling orders efficiently while maintaining the high service standards that Hunkemöller’s customers expect.

The Challenge

To meet the growing demands of e-commerce while managing space limitations, Hunkemöller faced several challenges, including:

  • Space Constraints: A need to utilize the full vertical height of their warehouse efficiently.
  • Demanding Order Fulfillment: The pressure to streamline and scale operations due to increasing order volumes.
  • Maximizing Automation Potential: A requirement for a solution that integrates technology seamlessly while adhering to sustainability goals.

Our Solution

Hunkemöller partnered with Geek+ to implement a forward-thinking warehouse automation system that addressed these challenges head-on:

  • Fleet of 160 Geek+ Robots: Equipped with advanced features, these AMRs optimized movement and storage on the mezzanine floor.
  • 8.6-Meter-High Mezzanine: The innovative installation leveraged vertical space, proving that AMRs can operate efficiently at impressive heights.
  • Order Picking Optimization: Enhanced speed and precision in item retrieval ensured faster and more accurate processing.
  • Smart Storage Utilization: The solution prioritized smarter storage organization, reducing wasted space and increasing productivity.
  • Sustainable Infrastructure: Built on a sustainable mezzanine floor, provided by Anera B.V., aligning with Hunkemöller’s environmental responsibility goals.

The Geekplus impact

By integrating Geek+’s robotics technology, Hunkemöller realized significant benefits, including:

  • Higher Efficiency: Streamlined order picking processes boosted operational speed and accuracy.
  • Space Maximization: The automated solution unlocked previously underutilized vertical warehouse space.
  • Scalability: The modular system enables adjustments to accommodate seasonal demand increases.
  • Customer-Centric Outcomes: Enhanced fulfillment operations ensured better customer satisfaction and loyalty.
  • Sustainability: The mezzanine installation underscored Hunkemöller’s commitment to eco-friendly practices.

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Geek+ and Dr.Max Streamline E-Commerce Operations with Robotics

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The Customer

Dr.Max is a leading pharmaceutical retailer in Romania and Central Europe, managing an extensive portfolio of products ranging from over-the-counter (OTC) medicines to cosmetics and dietary supplements. Its e-commerce operations serve a growing customer base, consistently ranking among Romania’s top 10 websites in terms of unique visitors. With its commitment to quality and innovation, Dr.Max sought to elevate its logistics capabilities to meet surging online demand while ensuring precision in delivering medical goods that directly impact patient well-being.

The Challenge

Dr.Max faced several critical challenges in scaling its e-commerce distribution operations:

  • High Order Volume: Managing a diverse inventory of over 25,000 SKUs and processing them efficiently to meet customer expectations.
  • Demanding Accuracy Requirements: Achieving near-perfect order fulfillment was vital in delivering essential medical supplies to patients.
  • Growth Pressures: Rapidly growing online sales and seasonal peaks necessitated a flexible solution capable of scaling operations seamlessly.
  • Waste Management: Minimizing product waste caused by expired inventory further complicated the logistical complexities.

Our Solution

To address these challenges, Geek+ introduced its cutting-edge goods-to-person AMR technology to Dr.Max’s Bucharest warehouse. The solution included:

  • Deployment of Nearly 100 AMRs: These robots work tirelessly around the clock, retrieving items from storage and delivering them to picking stations with exceptional efficiency.
  • Enhanced Picking System: Geek+ AMRs optimized batch processing, minimizing the need for special orders while considering key factors like expiration dates to reduce inventory waste.
  • Scalable Operations: The modular AMR system allows Dr.Max to easily add robots to accommodate seasonal peaks and long-term business growth.
  • Advanced Algorithms and Software: Integrated intelligence prioritizes order consolidation, ensuring faster fulfillment while maintaining order accuracy above 99%.

The Geekplus impact

The partnership with Geek+ delivered significant value to Dr.Max’s operations, including:

  • Improved Efficiency: The AMRs operate 24/7, ensuring rapid and reliable order processing to keep up with customer demand.
  • Enhanced Storage Utilization: Optimized handling of SKUs increased the warehouse’s capacity, accommodating more products without requiring additional space.
  • Unmatched Accuracy: Over 99% fulfillment accuracy reduced errors, ensuring timely and precise deliveries to patients.
  • Scalability and Flexibility: The ability to expand the AMR fleet provided future-proofing against demand fluctuations.
  • Sustainability Improvements: Efficient inventory management reduced product waste, supporting environmental goals.

 

“Geek+ technology has provided us with a clearer view of our processes and allowed us to meet our patients’ needs more effectively than ever before. Their solutions are a vital part of our logistics strategy as we continue to grow.”

Sorin David, Supply Chain Director, A&D Pharma - Dr.Max Group

 



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Geek+ and Dr.Max Transform Fulfillment with Tote-to-Person Robotics

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The Customer

Dr.Max is the largest pharmacy network in Central and Eastern Europe, renowned for its expansive catalog of health and wellness products, including medication, cosmetics, and dietary supplements. With nearly 3,000 outlets and robust e-commerce capabilities, Dr.Max has become a trusted name for consumers seeking reliable and fast access to essential goods. Their new facility in Telgate, Italy is dedicated to e-commerce fulfillment, further extending their ability to deliver products to customers efficiently via home delivery or click-and-collect services.

The Challenge

Operating in a highly competitive and regulated industry, Dr.Max faced a series of escalating challenges:

  • Rapid E-Commerce Growth: A 55% increase in online revenue in 2023 placed immense pressure on logistics operations.
  • Expanding Product Portfolio: Handling a wide range of goods, including pharmaceutical items and cosmetics, required sophisticated inventory management.
  • Faster Delivery Expectations: Meeting customer demands for quick home delivery and pharmacy pickups demanded operational agility.
  • Scalability Needs: The growing number of orders required a solution that could adapt to increasing volumes seamlessly.

Our Solution

To address these challenges, Geek+ and SSI Schaefer implemented an advanced Tote-to-Person solution tailored to Dr.Max’s specific requirements. The key components of the solution included:

  • 8-Meter-High Shuttle Robot: Facilitating vertical storage and maximizing warehouse space to accommodate a broad product portfolio.
  • Fulfillment Robots: Supporting fast and accurate picking of items for efficient order processing.
  • Integration with SSI Schaefer Components: Combining robotics with robust logistical infrastructure for a seamless and scalable system.
  • Ergonomic Workstations and Intuitive Software: Creating an operator-friendly solution that enhances productivity while reducing physical strain on employees.
  • Automated Processes: Including order picking, carton sealing, and shipment preparation for streamlined operations.

The Geekplus impact

The implementation of Geek+ Tote-to-Person technology provided Dr.Max with several measurable benefits:

  • Enhanced Efficiency: Automation significantly reduced order processing time, ensuring rapid fulfillment.
  • Space Optimization: The vertical storage system improved warehouse capacity without requiring additional physical space.
  • Scalability: The flexible system allows for quick adjustments to meet seasonal peaks and growing e-commerce demands.
  • Improved Employee Experience: Ergonomic and user-friendly design eased workloads and improved operational accuracy.
  • Industry Leadership: The integration positioned Dr.Max as a front-runner in adopting cutting-edge logistics technologies within the pharmaceutical industry.

 

“Geek+’s mobile robots ensure quick and efficient order processing while providing ergonomic solutions for our employees. This implementation is a game-changer for us as we continue to grow.”

— Miguel Martins da Silva, Group Chief Supply Chain Officer, Dr.Max

 



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Geek+ and Hessing Revolutionize Food Logistics with Robotics

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The Customer

Hessing Supervers has been a trusted name in fresh produce processing for over 50 years. Specializing in ready-to-cook vegetables, processed fruits, and meal salads, Hessing supplies retail chains, fast-food outlets, and inflight caterers across the Netherlands, Belgium, Germany, and Denmark. Handling millions of packages weekly, the company sought to modernize operations to keep pace with growing demand and maintain its commitment to freshness and quality.

The Challenge

Operating in the highly competitive fresh food market, Hessing faced several operational challenges:

  • Complex Workflow Management: Their Greenport Venlo site required seamless coordination across washing, mixing, and packaging zones.
  • Time Sensitivity: With fresh produce having limited shelf life, delays in processing and distribution could lead to increased food waste and cost inefficiencies.
  • Scalability Needs: Rising demand for pre-packaged fruits and vegetables necessitated a logistics solution capable of efficient scaling.
  • Employee Safety and Productivity: Managing a three-story facility posed increased risks and physical demands on employees.

Our Solution

Hessing turned to Geek+ to implement a state-of-the-art logistics system designed to meet these challenges head-on. Key features of the solution included:

  • 112 Geek+ M200 Robots: These autonomous mobile robots connected distinct processing areas and ensured seamless movement of goods across floors.
  • AI-Driven Fleet Management: Utilizing advanced algorithms, the central AI monitored hundreds of robots simultaneously to optimize routes, reduce traffic congestion, and ensure peak performance.
  • 3D Obstacle Detection: Robots were equipped with sensors to identify and safely bypass obstacles, maintaining the highest safety standards for employees and products.
  • Three-Story Operation Integration: The AMRs operated on multiple levels, ensuring end-to-end coverage of the distribution process while optimizing vertical space utilization.
  • Streamlined Food Processing Workflow: The system enabled faster transitions between washing, mixing, and packaging stations, minimizing hold-ups and preserving the freshness of produce.

The Geekplus impact

The new system delivered outstanding results for Hessing, including:

  • Efficiency Gains: Robots transformed workflow efficiency, enabling faster processing times and timely produce delivery.
  • Reduced Food Waste: The intelligence-driven logistics minimized delays, ensuring higher percentages of products reached consumers in peak condition.
  • Fresher Produce: Accelerated movements through the supply chain enabled retailers to enjoy longer product shelf lives.
  • Enhanced Safety and Productivity: Employees reported improved working conditions due to reduced physical strain and optimized facility operations.
  • Scaled Operations: The innovative system positioned Hessing to expand its operations in response to rising demand without adding logistical bottlenecks.

 

“By automating our distribution center with Geek+’s moving solutions, we’ve made our ‘factory of the future’ vision a reality. We now bring healthier food to consumers faster and with less waste—an achievement we are truly proud of.”

Hans Hessing, Director Center of Excellence, Hessing Supervers


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Geek+ and JJCL Transform Cold Chain Logistics with SkyCube Automation

The Customer

JJCL (Jinjiang Cold Logistics) is a regional leader in temperature-controlled logistics across Asia. Managing 11 cold storage facilities with a total capacity exceeding 560,000 m³, JJCL serves industries like food, groceries, and pharmaceuticals. Known for its deep-freeze capabilities and logistics innovation, JJCL ensures strict quality and temperature management standards for its clients.

The Challenge

JJCL faced several operational pain points that limited its ability to meet rising demands:

  • Manual Operations Inefficiencies: Traditional pallet handling in frozen and chilled zones slowed down processes and reduced throughput.
  • Storage Constraints: Limited storage density in sub-zero environments posed capacity challenges.
  • Safety Risks: Harsh working environments, such as -18°C zones, brought significant safety concerns for workers.
  • Demand for Speed and Accuracy: Customers expected fast, precise deliveries, which JJCL’s current systems struggled to meet.

Our Solution

To address these challenges, JJCL implemented Geek+’s SkyCube Pallet-to-Person system, a cutting-edge solution tailored to the needs of cold chain logistics. Key components included:

  • Multi-Zone Automation: Robotic operations managed tasks across temperature zones, from -18°C frozen areas to +5°C chilled storage.
  • Integrated Technologies: X1200 four-way shuttles, MP1000R robotic movers, and high-speed lifts seamlessly transported and processed pallets.
  • Vertical Storage Enhancement: Automated systems optimized vertical space usage for a 70% capacity increase.
  • Intelligent Orchestration: A unified software platform facilitated precise task allocation, ensuring efficient operations and minimizing errors.
  • 24/7 Operations: The automated workflow functioned continuously without interruptions, even during transitions between temperature zones.

The Geekplus impact

With the SkyCube system, JJCL experienced transformational results:

  • Expanded Storage Capacity: A 70% increase in storage density allowed JJCL to stock more inventory without expanding facility requirements.
  • Accelerated Picking Efficiency: A 190% boost in picking speed streamlined order fulfillment, meeting customer expectations for fast delivery.
  • Enhanced Accuracy: The system achieved 99.99% picking accuracy, ensuring high-quality service and minimizing errors.
  • Improved Worker Safety: Manual operations in freezing conditions were replaced with automation, significantly reducing risks to employees.
  • Sustainability and Scalability: JJCL achieved 24/7 operations, prepared for increasing demand, and reduced inefficiencies, positioning itself as a market leader in logistics innovation.

 


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S&S Activewear: Revolutionizing Apparel Warehousing with the PopPick Solution

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The Customer

Founded in 1988 and headquartered in Bolingbrook, Illinois, S&S Activewear is a technology-driven distributor of apparel and accessories, serving the United States and Canada. With a product portfolio spanning over 80 brands, including Adidas and American Apparel, S&S caters to a diverse customer base, including retail brands, e-commerce companies, apparel decorators, promotional product distributors, entertainment merchandise dealers, lifestyle brands, and online custom apparel platforms. The company operates over 4 million square feet of warehouse space across North America, ensuring efficient distribution and delivery.

The Challenge

S&S faced several operational challenges as they scaled their business:

  • Optimizing Employee Productivity: Ensuring efficient use of labor resources in a large-scale warehouse environment.
  • Improving Order Quality: Maintaining high accuracy in order fulfillment to meet customer expectations.
  • Enhancing Delivery Efficiency: Reducing lead times to ensure timely deliveries.
  • Addressing Rapid Business Growth: Scaling operations to handle increasing order volumes and customer demands.

Our Solution

To address these challenges, S&S implemented Geek+’s PopPick Goods-to-Person solution. Key features of the solution included:

  • Deployment of 340 AMR Robots: These robots automated the movement of goods within the warehouse, reducing manual labor and increasing efficiency.
  • 24 PopPick Workstations: These workstations streamlined the picking process, enabling faster and more accurate order fulfillment.
  • 2 Inbound/Outbound Workstations: Automated systems for seamless integration with conveyor lines, optimizing inbound and outbound operations.

The Geekplus impact

The implementation of the PopPick solution delivered significant value to S&S’s operations:

  • Enhanced Picking Efficiency and Accuracy: The automated system significantly improved the speed and precision of order picking.
  • Increased Processing Capacity: The warehouse now processes up to 4,500 order lines per hour, meeting high customer demand.
  • Optimized Delivery Speed: Faster order processing and seamless integration with conveyor systems reduced lead times.
  • Scalable Operations: The solution provided the flexibility to handle future growth and increased order volumes.

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Soccer.com and Geek+: Transforming Sports Retail Logistics with Robotics Innovation

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The Customer

Soccer.com is a leading online retailer specializing in soccer gear, apparel, and equipment. Catering to players, coaches, and fans, the platform offers a wide range of products, including jerseys, cleats, balls, and training accessories from top global brands. Known for its commitment to the soccer community, Soccer.com also provides customization services, exclusive team gear, and resources to support players at all levels.

 


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Shop LC and Geek+: Transforming E-Commerce Logistics with Smart Automation Solutions

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The Customer

Shop LC is a prominent home shopping network and online retailer offering a wide range of affordable luxury products, including jewelry, fashion, beauty, home goods, and lifestyle items. Known for its unique "Low Cost" approach, Shop LC provides exceptional value to customers while supporting sustainability and charitable initiatives through its "Your Purchase Feeds" program, which helps fight hunger globally.

 


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Transforming SP Digital’s Supply Chain with Geek+ and Boreal Automation

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The Customer

SP Digital, a leading e-commerce company based in Chile, faced significant challenges managing massive spikes in demand brought on by the COVID-19 pandemic. To tackle these issues, SP Digital partnered with Geek+ and Boreal to implement an advanced robotics solution tailored to optimize their supply chain.

The Challenge

The COVID-19 pandemic drove a surge in online shopping, leaving SP Digital struggling to manage unprecedented demand for computer hardware and gaming products. Their existing supply chain faced inefficiencies in picking processes and warehouse throughput, making it difficult to keep up with the rapid changes in order volumes. To maintain customer satisfaction and sustain business growth, SP Digital sought a robust, efficient, and scalable solution.

Our Solution

Geek+ collaborated with Boreal to deliver a dynamic robotics solution that addressed SP Digital’s challenges. Key components of the implementation included:

  • AI-Driven AMRs Geek+ integrated intelligent autonomous mobile robots to automate and optimize the picking processes within SP Digital's warehouses.
  • Advanced Picking Robotics Boreal supported the deployment of advanced picking systems, tailored to handle SP Digital’s specific needs.
  • Seamless Collaboration Geek+ and Boreal worked closely to ensure a smooth implementation process, minimizing disruptions while maximizing the operational impact.

This combination of smart robotics and collaborative integration resulted in a scalable, efficient, and data-driven warehouse solution.

The Geekplus impact

The deployment of Geek+ AMRs, combined with Boreal's expertise, delivered measurable outcomes:

  • Optimized Warehouse Operations Streamlined processes enabled SP Digital to handle rapid shifts in order volumes while maintaining operational stability.
  • Maximum Picking Efficiency Robotic automation improved picking speeds, significantly reducing turnaround times and enhancing overall throughput.
  • Scalability During Peak Seasons The solution empowered SP Digital to meet massive spikes in demand without compromising accuracy or delivery timelines.

"For us, implementing Geek+ robotics systems in our value chain is an important step towards enriching and strengthening the services we offer our clients. We are very satisfied with the work done together with Boreal and Geek+. The transformation has been remarkable, and we look forward to further collaboration."

Diego Santander, CEO, SP Digital

 

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