The Customer

Coolshop.com is a Danish-based e-commerce platform that has grown to become a powerhouse in B2B sales as well. With a wide range of product offerings and high service expectations from its customers, Coolshop recognizes the importance of staying ahead with scalable, efficient, and innovative warehouse operations.

The Challenge

Coolshop faced three key challenges in its warehouse operations, driven by its rapid growth and the evolving demands of e-commerce and B2B markets:

• Meeting High Order Volumes: The fast pace of e-commerce required streamlined logistics to manage high order volumes efficiently and accurately.
• Ensuring Precision: With varying customer profiles, order accuracy became critical to maintaining customer satisfaction.
• Reducing Environmental Impact: Coolshop sought to align its operations with sustainable practices, including reducing packaging waste.
  

Our Solution

Coolshop partnered with Apport Systems and Geek+ to deploy a fully integrated automation solution that addressed its operational challenges. This included a dual focus on robotics and advanced packing technology.

• Geek+ Robotics and Apport WMS:

Geek+ robotics systems, integrated with Apport WMS, streamlined the picking and packing processes for increased speed and precision. The robots efficiently navigated tasks such as item transport and order consolidation, significantly reducing handling times.

• OPERA Packing Machine:

To complement the robotics system, Coolshop implemented the OPERA packing machine, automating the process of product boxing and ensuring optimal packaging for each order. The machine minimized packaging waste by adjusting box sizes to fit orders precisely.

These technologies worked seamlessly together to create a highly cohesive and efficient operation.

The Geekplus impact

The integration of Geek+ robotics, Apport WMS, and the OPERA packing machine delivered impressive results, reshaping Coolshop’s warehouse operations.

• Enhanced Speed and Precision: Optimized workflows enabled faster order fulfillment with near-perfect accuracy.
• Improved Productivity: Productivity soared thanks to automation, with manual labor demands reduced significantly.
• Sustainability Gains: By minimizing packaging waste, Coolshop aligned its warehouse operations with its commitment to environmental responsibility.
• Scalability: The robust integration of these solutions ensured that Coolshop’s operations could scale to meet future growth demands with ease.

“Our partnership with Geek+ and Apport Systems has transformed our warehouse operations. The integration of state-of-the-art robotics and automation technologies, including the OPERA packing machine, has allowed us to achieve unprecedented speed, accuracy, and sustainability in our processes.”

– John Møller, COO, Coolshop.com

The Customer

Outdoor Network, a major U.S. distributor of vehicles and OEM parts, faced critical operational challenges, including consolidating multi-line orders across two facilities, labor shortages, and the need to enhance efficiency to meet peak-season demands. Partnering with Geek+ and KPI Solutions, Outdoor Network deployed innovative mobile robotic solutions at their East Coast Distribution Center in Albany, Georgia.

The Challenge

Outdoor Network encountered multiple hurdles in its warehouse operations:

• The need to consolidate multi-line orders from two separate facilities.
• Ongoing labor shortages due to heightened demand for their products.
• A pressing requirement to enhance operational efficiency to cope with peak demands.

These challenges hindered Outdoor Network's ability to maintain high service levels and operational agility, demanding a scalable and efficient solution.

Our Solution

Geek+ and KPI Solutions collaborated to design and implement an advanced automation strategy tailored to Outdoor Network’s needs:

• Integration of Mobile Robotic Solutions: Mobile robots were deployed to handle oversized items, efficiently managing putaway to static shelving and pallet racks.
• Streamlined Picking Operations: Robots transported oversized picks in carts to a dedicated consolidation area for outbound shipping.
• Optimized Single Facility Approach: By merging storage and picking processes into one consolidated facility, operations were simplified and streamlined.

This solution leveraged smart automation to boost storage capacity and efficiency while addressing labor challenges through reduced dependency on manual tasks.

The Geekplus impact

The collaboration between Ariat, Geek+, and Körber yielded impressive results that transformed Ariat’s supply chain operations:

• Improved Efficiency: Warehouse picking efficiency and accuracy experienced significant enhancements, directly impacting speed and reducing errors.
• Associate Productivity Advance: Productivity doubled, with a 100% increase noted following the implementation.
• Reduced Walking Strain on Associates: Associate walking decreased by 82%, minimizing workplace fatigue and improving employee satisfaction.
• Compliance with Demand Surges: The scalability of Geek+’s robots ensured Ariat could effectively meet demand spikes without operational bottlenecks.

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The Customer

K&V Elektro is a prominent distributor of electrical installation materials in the Czech Republic. Known for its modern approach to logistics and emphasis on operational efficiency, the company serves a wide range of customers with a constantly expanding product portfolio.  To maintain its competitive edge and meet growing customer demands, K&V Elektro sought to modernize its distribution infrastructure with advanced automation.

The Challenge

K&V Elektro needed to address several key challenges to improve its warehouse operations:

• Increase warehouse capacity to store more than 14,000 SKUs.
• Speed up the order picking process to handle up to 7,700 lines/day.
• Automate goods handling operations to reduce reliance on manual labor.
• Improve picking accuracy and operational safety.
• Optimize the use of storage space.
• Seamlessly integrate with the company’s existing SAP ERP system.

These challenges were compounded by a long-term shortage of human resources in the labor market, making automation a critical priority.

Our Solution

Geek+ implemented a Shelf-to-Person robotic warehouse system tailored to K&V Elektro’s needs. The solution included:

• Racking System:
  Shelving racks 2.8 m high with 6 shelves per rack, each capable of holding up to 1,000 kg. The design allowed transport robots to pass under the first shelf for efficient operations.

• 25x Geek+ Mobile Robots:
  The warehouse was equipped with 25 Geek+ P800 transport AMR robots, which transported racks to inbound and outbound stations. The robots navigated using QR codes on the floor, ensuring precise and efficient movement.

• Inbound Workstations:
  Two inbound workstations were used for placing goods on racks. Once goods were confirmed, robots transported the racks to designated storage locations. The receiving capacity was up to 153 items per hour.

• Outbound Workstations:
  Three outbound workstations were equipped with Put-to-Wall racks and Pick-to-Light technology. Operators were guided by panels displaying item details, optical pointers, and other tools to ensure accuracy. The system achieved a daily picking performance of 6,020 order lines, with a peak capacity of 7,700 lines/day.

The Geekplus impact

The implementation of Geek+ robotics brought significant improvements to K&V Elektro’s operations:

• Increased Throughput: Enhanced warehouse capacity and daily picking performance, with up to 7,700 lines/day during seasonal peaks.
• Improved Accuracy: Automation minimized errors in goods storage and picking.
• Labor Optimization: Reduced dependency on manual labor, addressing workforce shortages.
• Operational Flexibility: The system easily adapted to fluctuations in demand, such as seasonal peaks.
• Enhanced Transparency: Integration with SAP BW enabled accurate monitoring of performance and deviations.
• Optimized Space Utilization: Efficient use of available warehouse space supported K&V Elektro’s modernization strategy.

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The Customer

TAHUHU is a leading cold-chain logistics provider supporting industries such as frozen food, fresh produce, dairy, and retail. Known for its unwavering commitment to quality and reliability, TAHUHU operates across multiple temperature-controlled zones, ensuring fast and safe delivery of sensitive products while maintaining customer satisfaction.

The Challenge

Cold-chain logistics presents unique difficulties, requiring precision, efficiency, and resilience to harsh conditions. TAHUHU faced three significant challenges:

• Labor Strain: Employees struggled to meet operational demands in low-temperature environments.
• Rising Delivery Pressures: Growing customer demand required faster fulfillment and streamlined processes.
• Operational Precision: Maintaining absolute accuracy and compliance was crucial to prevent costly errors in a highly sensitive supply chain.

Our Solution

Geek+ implemented its SkyCube pallet-to-person solution, specifically engineered for the needs of low-temperature warehouses like those operated by TAHUHU. This groundbreaking system transformed TAHUHU’s logistics processes across three controlled temperature zones (-25°C to 4°C).

• Cold Store AMRs: Automated mobile robots capable of operating in extreme low temperatures, ensuring efficient and continuous movement of pallets.
• Low-Temperature 4-Way Shuttle Trucks: Advanced vehicles designed to transport goods across storage locations, providing precise control and scalability.
• Automated Goods-to-Person Stations: Human-friendly workstations facilitated accurate order picking in a temperature-controlled environment.
• Temperature-Controlled Loading Docks: Seamlessly integrated docking systems expedited loading while maintaining strict temperature integrity.

These innovative technologies enhanced every stage of the cold-chain process, from optimized storage to last-mile delivery.

The Geekplus impact

The implementation of Geek+ SkyCube technology delivered measurable and unrivaled results for TAHUHU. Over a two-year performance survey, the solution exceeded expectations, achieving a remarkable 100% satisfaction rate across 68 operational criteria.

• 60% Manpower Reduction: Automation relieved employees from physically demanding and time-intensive tasks, significantly reducing labor dependency.
• 30% Increase in Storage Capacity: Optimized use of storage spaces allowed TAHUHU to accommodate a higher volume of products.
• 24/7 Operations: Automated systems enabled continuous operation, ensuring that TAHUHU could meet customer demands even during peak hours.
• Real-Time Tracking and Analytics: Digital transformation through real-time data monitoring improved decision-making and operational transparency.
• Enhanced Customer Satisfaction: Faster deliveries and consistent product quality solidified TAHUHU’s reputation as a trusted logistics provider.

TAHUHU’s upgraded cold-chain logistics are now safer, faster, and more efficient than ever, setting new benchmarks for the industry.

From TAHUHU’s feedback, they shared:
"Our CSA (Cold Chain, System, Automation) solution, in partnership with Geekplus, has completely revolutionized the way we operate. From pick-up to warehousing, order management, transportation, and delivery, Geekplus ensures low-temperature preservation across all processes. Managing three temperature zones is no longer a challenge thanks to Geekplus seamless technology integration."

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The Customer

Founded as part of the larger Asda family, George is a prominent UK-based clothing brand that caters to diverse consumer needs. With its growing online presence and high demand for affordable, high-quality apparel, George faces the continuous challenge of managing extensive inventory and returns, particularly during busy shopping periods such as the holiday season.

The Challenge

George's rapid expansion, coupled with high return volumes and increasing customer expectations, presented several operational challenges:

• Returns Burden: Managing returns during peak seasons strained warehouse operations and delayed getting products back into inventory.
• Fulfillment Efficiency: The need for faster order picking and processing across the warehouse.
• Storage Optimization: Limited storage capabilities made it difficult to manage fluctuating SKU volumes efficiently.
• Labor Demands: Dependence on manual processes increased costs and led to inefficiencies.

Our Solution

To address these challenges, George collaborated with Geek+ and AMH Material Handling to implement an advanced customized goods-to-person returns system, featuring:

• 4-Sided Rack Design: Geek+ deployed its P800 returns solution, which allows workers to perform both picking and put-away tasks simultaneously from any open rack slot.
• Intelligent Automation: The solution automated processes for returning items to inventory, significantly reducing handling time.
• Optimized Storage Locations: By using fewer racks effectively, the solution increased storage location availability while maintaining capacity for 700 SKUs and 7,200 units daily.
• User-Friendly Operations: Designed with worker ergonomics in mind, the system improved ease of use and operational flow for staff.

The Geekplus impact

The implementation delivered measurable results for George, including the following benefits:

• Faster Returns Processing: Returned items were stocked back in inventory on the same day, improving product availability during high-demand periods.
• Higher Fulfillment Rates: Automated picking and put-away capabilities enhanced speed and ensured operational efficiency during peak seasons.
• Optimized Warehouse Utilization: The streamlined storage system allowed George to maximize space and minimize disruptions caused by high stock volumes.
• Enhanced Worker Experience: The ergonomic and intuitive system reduced manual workload, allowing staff to focus on higher-value tasks.
• Improved Customer Satisfaction: Faster order turnarounds ensured timely deliveries, elevating the overall shopping experience.
  

“I’m delighted to see this project go live, supporting the growth of our George.com business. The collaboration between internal teams, AMH, and Geek+ has resulted in a high-quality solution that enhances the colleague experience and significantly improves operational effectiveness.”

Chris Hall, Vice President, Asda Logistics Services

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The Customer

• X5 Retail Group stands as one of the largest and most innovative retail companies in Russia, with a prominent presence across the country's expansive consumer market. Founded in 2006, the group has grown rapidly, earning a reputation for its diverse retail formats, cutting-edge technology adoption, and customer-first strategies that cater to millions daily.

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The Customer

Carrefour, a global leader in the retail industry, operates thousands of stores across over 30 countries, serving millions of customers daily. Renowned for its forward-thinking approach, Carrefour has consistently embraced innovation to enhance every aspect of its operations. By committing to cutting-edge technology in supply chain and logistics, the company continues to revolutionize retail, ensuring seamless, efficient, and customer-centric experiences.

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The Customer

Outdoor Network, a major U.S. distributor of vehicles and OEM parts, faced critical operational challenges, including consolidating multi-line orders across two facilities, labor shortages, and the need to enhance efficiency to meet peak-season demands. Partnering with Geek+ and KPI Solutions, Outdoor Network deployed innovative mobile robotic solutions at their East Coast Distribution Center in Albany, Georgia.

The Challenge

Outdoor Network encountered multiple hurdles in its warehouse operations:

• The need to consolidate multi-line orders from two separate facilities.
• Ongoing labor shortages due to heightened demand for their products.
• A pressing requirement to enhance operational efficiency to cope with peak demands.

These challenges hindered Outdoor Network's ability to maintain high service levels and operational agility, demanding a scalable and efficient solution.

Our Solution

Geek+ and KPI Solutions collaborated to design and implement an advanced automation strategy tailored to Outdoor Network’s needs:

• Integration of Mobile Robotic Solutions: Mobile robots were deployed to handle oversized items, efficiently managing putaway to static shelving and pallet racks.
• Streamlined Picking Operations: Robots transported oversized picks in carts to a dedicated consolidation area for outbound shipping.
• Optimized Single Facility Approach: By merging storage and picking processes into one consolidated facility, operations were simplified and streamlined.

This solution leveraged smart automation to boost storage capacity and efficiency while addressing labor challenges through reduced dependency on manual tasks.

The Geekplus impact

• Increased Efficiency: Streamlined operations with mobile robots reduced order processing time and improved overall workflow.
• Enhanced Storage Capacity: Optimized use of warehouse space by consolidating storage and picking processes into a single facility.
• Labor Optimization: Reduced reliance on manual labor, addressing labor shortages and improving workforce productivity.
• Improved Order Accuracy: Automated processes minimized errors in order picking and consolidation.
• Scalability: The solution provided a flexible and scalable framework to handle peak demands and future growth.
• Cost Savings: Lowered operational costs by reducing manual tasks and improving space utilization.

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The Customer

Ariat International, a leading equestrian and performance footwear and apparel brand, grappled with significant challenges in its supply chain, including labor shortages, pressure to optimize warehouse throughput, and the physical toll on associates. Collaborating with Körber and Geek+, Ariat implemented a cutting-edge robotics solution featuring 88 autonomous mobile robots (AMRs), integration with Körber's K.Motion Warehouse Advantage (WMS), and 2,000 additional racks in their expansive 1 million sq. ft warehouse.

The Challenge

Ariat experienced a surge in customer demand while facing industry-wide labor shortages. Their massive 1 million sq. ft warehouse also posed challenges such as optimizing storage capacity, maximizing throughput, and reducing the physical strain on their warehouse associates due to extensive walking and repetitive manual tasks. To maintain high levels of customer satisfaction, Ariat needed to introduce a scalable and highly efficient solution to transform its supply chain operations.

Our Solution

Geek+ and Körber partnered to implement a cutting-edge robotics solution tailored to Ariat's challenges.

• Robotic Deployment: Geek+ provided 88 AI-driven AMRs designed to automate and streamline picking processes.
• Enhanced Integration: Körber’s K.Motion Warehouse Advantage (WMS) was integrated to ensure seamless interaction between robots, racking systems, and existing warehouse management processes.
• Storage Expansion: 2,000 racks were added to optimize space utilization and enhance throughput within Ariat’s facility.

This solution moved associates away from repetitive manual workloads, allowing them to focus on higher-value tasks while significantly increasing efficiency across the supply chain.

The Geekplus impact

The collaboration between Ariat, Geek+, and Körber yielded impressive results that transformed Ariat’s supply chain operations:

• Improved Efficiency: Warehouse picking efficiency and accuracy experienced significant enhancements, directly impacting speed and reducing errors.
• Associate Productivity Advance: Productivity doubled, with a 100% increase noted following the implementation.
• Reduced Walking Strain on Associates: Associate walking decreased by 82%, minimizing workplace fatigue and improving employee satisfaction.
• Compliance with Demand Surges: The scalability of Geek+’s robots ensured Ariat could effectively meet demand spikes without operational bottlenecks.

"Geek+’s AMRs allow us to move our employees away from repetitive tasks and towards more rewarding activities, resulting in a better working environment and bringing greater value to the services we provide our customers."

Matt Hardenberg, VP of Distribution, Ariat International

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The Customer

Winit is dedicated to creating a borderless online shopping community, offering fast, reliable, and sustainable supply chain management. Operating warehouses in multiple regions, including the United States, Winit supports major e-commerce players like eBay. However, managing a wide range of inventory, addressing operational inefficiencies, and accommodating the surge in demand became critical challenges at their Cincinnati fulfillment center.

The Challenge

The Cincinnati fulfillment center faced increasing complexity due to a high variety of SKUs, frequent employee turnover, and a rapidly growing influx of online orders. Ensuring accurate and timely order fulfillment while scaling operations to meet demand was becoming increasingly difficult. Winit needed an innovative and sustainable solution capable of optimizing warehouse operations while maintaining cost-effectiveness.

Our Solution

Geek+ provided a tailored robotic solution to resolve Winit’s operational challenges. Key elements of the solution included:

• Deployment of 150 P800 robots for automating inventory management and streamlining workflows.
• 16 picking stations strategically placed to maximize process efficiency.
• 6 one-point stations, enabling streamlined operations in a 6,200 square meter warehouse area.

This advanced robotics integration was seamlessly implemented, ensuring minimal disruption. The versatile P800 robots coupled with efficient station configurations empowered Winit to scale effectively while maintaining high levels of operational accuracy.

The Geekplus impact

The implementation delivered significant, measurable benefits:

• 200%-300% Increase in Efficiency Manual operations were replaced with agile robotics, drastically enhancing productivity and reducing turnaround times.

• Workforce Optimization The solution reduced the reliance on a large number of operators, enabling smoother, more streamlined workforce management.
• 99% Operational Accuracy The precision of robotic automation ensured near-perfect order fulfillment, significantly boosting customer satisfaction.

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The Customer

The Geek+ Smart Factory system is at the forefront of manufacturing automation. Its AMRs connect diverse production scenarios, transforming traditionally static operations into dynamic and agile processes. Smart Factory solutions are designed to meet the diverse needs of global manufacturing facilities, enabling operations in industries ranging from electronics to automotive.

The Challenge

Manufacturers face significant challenges in today’s competitive landscape:

• Production Bottlenecks: Aging conveyor-based systems limit operational flexibility and struggle to keep up with growing production demands.
• Complex Product Portfolios: Managing multi-category production lines requires adaptable and scalable processes.
• Inefficient Resource Utilization: High costs and waste often stem from outdated systems and lack of operational visibility.
• Demands for Exceptional Quality: Clients increasingly expect high product quality and manufacturing traceability.

Our Solution

The Geek+ Smart Factory system delivers an end-to-end automation solution, transforming manufacturing sites into fully digitalized, streamlined operations.

• Advanced AMR Deployment: AMRs replace traditional conveyor systems, introducing flexible, decentralized production “islands” for greater agility than linear workflows. Deployment is carried out in strategic phases to ensure uninterrupted production, optimize robotic placement for workflow efficiency, address bottlenecks, and ultimately enable factories to double their production capacity.

• IoT and 5G Connectivity: Industrial IoT and 5G are leveraged for real-time data transmission and synchronization across the manufacturing floor, supporting precise initiation, tracking, and reporting of tasks.

• Edge Computing and MES Integration: Manufacturing Execution Systems (MES) combined with edge computing allow real-time control, seamless machine-to-machine communication, and detailed production oversight. Each implementation is customized to the client's unique industrial requirements.

• 3D Vision Technology: All AMRs feature advanced 3D vision systems, supporting autonomous navigation, object recognition, and manipulation, even in the most complex, multi-product environments.

The Geekplus impact

The Geek+ Smart Factory system delivers a comprehensive automation solution that transforms manufacturing sites into digital, streamlined operations with minimal disruption and clear, measurable gains.

• Efficiency Gains: Single-shift production efficiency increases by 33% to 67%, with reduced idle time and minimized production waste.

• Superior Quality Control: Assembly pass rates exceed 98%, ensuring products are delivered with consistent, exceptional quality.

• Cost Reduction: Material traceability reaches up to 95%, improving inventory management and reducing operational expenses.

• Versatility and Scalability: The system easily manages multi-category production lines and scales rapidly to suit urgent or high-volume orders.

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The Customer

GXO is recognized worldwide for its expertise in outsourced logistics and supply chain solutions, delivering tailored strategies to address the dynamic needs of its clients across various industries. This project focused on supporting the logistics network of a leading French sports retailer, a brand renowned for its wide range of products and a heavy reliance on efficient e-commerce order fulfillment.

The Challenge

The French sports retailer faced several operational challenges tied to its growing market demands:

• Rising e-commerce expectations: Increasing consumer demand for rapid order fulfillment highlighted the need for higher picking accuracy and efficiency.
• Storage Constraints: Managing diverse inventory efficiently within the existing warehouse layout was becoming increasingly difficult.
• Seasonal Demand Peaks: Ensuring seamless operations during high-volume periods such as sales promotions and holiday seasons created logistical bottlenecks.

Our Solution

To resolve these challenges, GXO and Geek+ collaborated to deploy an innovative goods-to-person solution powered by 500 autonomous mobile robots in the 12,000-square-meter facility.

• Integrated Robot Systems: The deployment included RS robots, capable of elevating goods to shelves as high as 40 feet to maximize storage density. P40 robots efficiently transported bins along the warehouse floor and delivered them to designated workstations for picking.

• High-Density Storage Design: The warehouse layout was restructured for optimal bin storage, enabling the robots to handle up to 70,000 bins.

• Scalability and Adaptability: The modular design of the automation solution allowed for seamless scaling of operations without interrupting ongoing activities. This structure enabled the warehouse to efficiently handle fluctuating order volumes during seasonal peaks.

The Geekplus impact

The success of this project underscored the strategic value of integrating advanced robotics into warehouse operations:

• Operational Excellence: The streamlined processes improved overall efficiency, allowing GXO to provide superior service to its client.

• Customer Satisfaction:mFaster, error-free order fulfillment bolstered the retailer’s reputation and reinforced trust among its customers.

• Future-Proofing: The scalable and adaptable system positioned the retailer for continued growth and market responsiveness.

“Geek+'s goods-to-person solution has transformed our warehouse operations, significantly enhancing picking efficiency, storage capacity, and adaptability. This deployment underscores our commitment to using advanced robotic technology to address the complexity of global supply chains.”

Rui Marques, General Manager, GXO France

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