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Coolshop Transforms Warehouse Operations with Geek+ and Apport Systems

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The Customer

Coolshop.com is a Danish-based e-commerce platform that has grown to become a powerhouse in B2B sales as well. With a wide range of product offerings and high service expectations from its customers, Coolshop recognizes the importance of staying ahead with scalable, efficient, and innovative warehouse operations.

 

The Challenge

Coolshop faced three key challenges in its warehouse operations, driven by its rapid growth and the evolving demands of e-commerce and B2B markets:

  • Meeting High Order Volumes: The fast pace of e-commerce required streamlined logistics to manage high order volumes efficiently and accurately.
  • Ensuring Precision: With varying customer profiles, order accuracy became critical to maintaining customer satisfaction.
  • Reducing Environmental Impact: Coolshop sought to align its operations with sustainable practices, including reducing packaging waste.

 

Our Solution

Coolshop partnered with Apport Systems and Geek+ to deploy a fully integrated automation solution that addressed its operational challenges. This included a dual focus on robotics and advanced packing technology.

  • Geek+ Robotics and Apport WMS:

Geek+ robotics systems, integrated with Apport WMS, streamlined the picking and packing processes for increased speed and precision. The robots efficiently navigated tasks such as item transport and order consolidation, significantly reducing handling times.

  • OPERA Packing Machine:

To complement the robotics system, Coolshop implemented the OPERA packing machine, automating the process of product boxing and ensuring optimal packaging for each order. The machine minimized packaging waste by adjusting box sizes to fit orders precisely.

These technologies worked seamlessly together to create a highly cohesive and efficient operation.

 

The Geekplus impact

The integration of Geek+ robotics, Apport WMS, and the OPERA packing machine delivered impressive results, reshaping Coolshop’s warehouse operations.

  • Enhanced Speed and Precision: Optimized workflows enabled faster order fulfillment with near-perfect accuracy.
  • Improved Productivity: Productivity soared thanks to automation, with manual labor demands reduced significantly.
  • Sustainability Gains: By minimizing packaging waste, Coolshop aligned its warehouse operations with its commitment to environmental responsibility.
  • Scalability: The robust integration of these solutions ensured that Coolshop’s operations could scale to meet future growth demands with ease.

 

“Our partnership with Geek+ and Apport Systems has transformed our warehouse operations. The integration of state-of-the-art robotics and automation technologies, including the OPERA packing machine, has allowed us to achieve unprecedented speed, accuracy, and sustainability in our processes.”

John Møller, COO, Coolshop.com

 

THG Fulfil and Geekplus Unite to Create a Peak Season Hero

The Challenge 

In the fast-paced world of e-commerce, peak seasons such as Black Friday, Cyber Monday, and the holiday rush present both opportunities and challenges for retailers. Efficient order fulfillment becomes critical to capitalize on increased demand while maintaining customer satisfaction.

Our Solution

Recognizing this, THG Fulfil and Geekplus joined forces to develop a robust solution that would transform peak season operations into a seamless, scalable, and highly efficient process. This collaboration resulted in the creation of a "Peak Season Hero," a comprehensive strategy that leveraged advanced technology and expertise to navigate the complexities of high-volume order fulfillment.

   

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The Geekplus impact

The Geekpus solution joins THG Fulfil’s already extensive warehouse automation solutions, which it leverages to serve the growing trend for late-night shopping by offering a 1 a.m. Next Day Delivery cut-off service for its brands including ESPA and LOOKFANTASTIC, alongside third-party clients. 
This innovative order fulfilment solution deployed has helped THG to increase efficiency and enhance customer satisfaction while at the same time enabling scalability and providing real-time data and analytics through an innovative software platform. The expansion of automation solutions now enables THG Fulfil to support category-agnostic items of any size through its automation solutions, pushing 95% of all units sold through a form of automation. 

About Partner

THG PLC is a vertically integrated, digital first consumer brands group that operates three distinct businesses in Beauty, Nutrition and Ingenuity, each scaled from the UK to hold global leading positions in their respective sectors.

THG Ingenuity provides cutting-edge ecommerce solutions for clients designed to accelerate brand growth. It comprises THG Commerce, a complete commerce solution with the highest performing technology platform in market THG Fulfil, a provider of world-class fulfilment engineered to improve customer retention, and THG Studios, an award-winning creative agency providing a range of services from campaigns and content creation to videography and photography. With its expertise in building direct to consumer brands, Ingenuity is uniquely positioned to bring pertinent, pragmatic, and global know-how across all aspects of commerce.

 

Geek+ Opens Innovation Center to Revolutionize Warehouse Automation in North America

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The Customer

Outdoor Network, a major U.S. distributor of vehicles and OEM parts, faced critical operational challenges, including consolidating multi-line orders across two facilities, labor shortages, and the need to enhance efficiency to meet peak-season demands. Partnering with Geek+ and KPI Solutions, Outdoor Network deployed innovative mobile robotic solutions at their East Coast Distribution Center in Albany, Georgia.

The Challenge

Outdoor Network encountered multiple hurdles in its warehouse operations:

  • The need to consolidate multi-line orders from two separate facilities.
  • Ongoing labor shortages due to heightened demand for their products.
  • A pressing requirement to enhance operational efficiency to cope with peak demands.

These challenges hindered Outdoor Network's ability to maintain high service levels and operational agility, demanding a scalable and efficient solution.

Our Solution

Geek+ and KPI Solutions collaborated to design and implement an advanced automation strategy tailored to Outdoor Network’s needs:

  • Integration of Mobile Robotic Solutions: Mobile robots were deployed to handle oversized items, efficiently managing putaway to static shelving and pallet racks.
  • Streamlined Picking Operations: Robots transported oversized picks in carts to a dedicated consolidation area for outbound shipping.
  • Optimized Single Facility Approach: By merging storage and picking processes into one consolidated facility, operations were simplified and streamlined.

This solution leveraged smart automation to boost storage capacity and efficiency while addressing labor challenges through reduced dependency on manual tasks.

The Geekplus impact

The collaboration between Ariat, Geek+, and Körber yielded impressive results that transformed Ariat’s supply chain operations:

  • Improved Efficiency: Warehouse picking efficiency and accuracy experienced significant enhancements, directly impacting speed and reducing errors.
  • Associate Productivity Advance: Productivity doubled, with a 100% increase noted following the implementation.
  • Reduced Walking Strain on Associates: Associate walking decreased by 82%, minimizing workplace fatigue and improving employee satisfaction.
  • Compliance with Demand Surges: The scalability of Geek+’s robots ensured Ariat could effectively meet demand spikes without operational bottlenecks.

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Geek+ and K&V Elektro Modernize Distribution with Shelf-to-Person Robotics

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The Customer

K&V Elektro is a prominent distributor of electrical installation materials in the Czech Republic. Known for its modern approach to logistics and emphasis on operational efficiency, the company serves a wide range of customers with a constantly expanding product portfolio.  To maintain its competitive edge and meet growing customer demands, K&V Elektro sought to modernize its distribution infrastructure with advanced automation.

The Challenge

K&V Elektro needed to address several key challenges to improve its warehouse operations:

  • Increase warehouse capacity to store more than 14,000 SKUs.
  • Speed up the order picking process to handle up to 7,700 lines/day.
  • Automate goods handling operations to reduce reliance on manual labor.
  • Improve picking accuracy and operational safety.
  • Optimize the use of storage space.
  • Seamlessly integrate with the company’s existing SAP ERP system.

These challenges were compounded by a long-term shortage of human resources in the labor market, making automation a critical priority.

Our Solution

Geek+ implemented a Shelf-to-Person robotic warehouse system tailored to K&V Elektro’s needs. The solution included:

  • Racking System:
    Shelving racks 2.8 m high with 6 shelves per rack, each capable of holding up to 1,000 kg. The design allowed transport robots to pass under the first shelf for efficient operations.

  • 25x Geek+ Mobile Robots:
    The warehouse was equipped with 25 Geek+ P800 transport AMR robots, which transported racks to inbound and outbound stations. The robots navigated using QR codes on the floor, ensuring precise and efficient movement.

  • Inbound Workstations:
    Two inbound workstations were used for placing goods on racks. Once goods were confirmed, robots transported the racks to designated storage locations. The receiving capacity was up to 153 items per hour.

  • Outbound Workstations:
    Three outbound workstations were equipped with Put-to-Wall racks and Pick-to-Light technology. Operators were guided by panels displaying item details, optical pointers, and other tools to ensure accuracy. The system achieved a daily picking performance of 6,020 order lines, with a peak capacity of 7,700 lines/day.

The Geekplus impact

The implementation of Geek+ robotics brought significant improvements to K&V Elektro’s operations:

  • Increased Throughput: Enhanced warehouse capacity and daily picking performance, with up to 7,700 lines/day during seasonal peaks.
  • Improved Accuracy: Automation minimized errors in goods storage and picking.
  • Labor Optimization: Reduced dependency on manual labor, addressing workforce shortages.
  • Operational Flexibility: The system easily adapted to fluctuations in demand, such as seasonal peaks.
  • Enhanced Transparency: Integration with SAP BW enabled accurate monitoring of performance and deviations.
  • Optimized Space Utilization: Efficient use of available warehouse space supported K&V Elektro’s modernization strategy.

 

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Maximizing vertical space for one of the biggest Europe's pharmacy group

 

The Customer

Leading pharmacy chain in Europe with 210+ locations in Italy.
Expanded in 2023 with the acquisition of Neo Apotek SpA.
Centralized services in 2024 with the 14,000 sqm automated warehouse in Telgate to strengthen omnichannel capabilities and e-commerce.
Operates with over 20,000 employees, 3,000 pharmacies, and services across 17 European countries.

The Challenge

Dr. Max aimed to redefine pharmacies with a clear, distinctive message while serving as a health reference point for local communities.
Required an efficient solution for order fulfillment in warehouses in their huge network across Czech Republic, Romania, and Italy, including their 14,000 sqm warehouse in Telgate, Bergamo.

Our Solution

Geek+ implemented Goods-to-Person solutions featuring:
8-meter-high RoboShuttle robots for vertical storage.
P40 Fulfillment robots for fast, accurate picking.
Manages 11,000+ units for e-commerce and retail.
Collaboration with SSI Schaefer enabled quick system implementation and integration.The system supports e-commerce and retail deliveries for Italian clients and pharmacies.

Geekplus impact

  • Geekplus's flexible, reliable and scalable solutions help Dr. Max to manage market changes with ease and to achieve Business Objectives. 
  • 3–4x efficiency improvement over manual operations.
  • Achieved 99.99% accuracy in order fulfillment.
  • Quick implementation completed within 1–3 months.
  • Flexible, scalable solutions enable Dr. Max to easily adapt to market changes.

 

 

Geek+ and TAHUHU Revolutionize Cold Chain Logistics with SkyCube Automation

tahuhuThe Customer

TAHUHU is a leading cold-chain logistics provider supporting industries such as frozen food, fresh produce, dairy, and retail. Known for its unwavering commitment to quality and reliability, TAHUHU operates across multiple temperature-controlled zones, ensuring fast and safe delivery of sensitive products while maintaining customer satisfaction.

The Challenge

Cold-chain logistics presents unique difficulties, requiring precision, efficiency, and resilience to harsh conditions. TAHUHU faced three significant challenges:

  • Labor Strain: Employees struggled to meet operational demands in low-temperature environments.
  • Rising Delivery Pressures: Growing customer demand required faster fulfillment and streamlined processes.
  • Operational Precision: Maintaining absolute accuracy and compliance was crucial to prevent costly errors in a highly sensitive supply chain.

Our Solution

Geek+ implemented its SkyCube pallet-to-person solution, specifically engineered for the needs of low-temperature warehouses like those operated by TAHUHU. This groundbreaking system transformed TAHUHU’s logistics processes across three controlled temperature zones (-25°C to 4°C).

  • Cold Store AMRs: Automated mobile robots capable of operating in extreme low temperatures, ensuring efficient and continuous movement of pallets.
  • Low-Temperature 4-Way Shuttle Trucks: Advanced vehicles designed to transport goods across storage locations, providing precise control and scalability.
  • Automated Goods-to-Person Stations: Human-friendly workstations facilitated accurate order picking in a temperature-controlled environment.
  • Temperature-Controlled Loading Docks: Seamlessly integrated docking systems expedited loading while maintaining strict temperature integrity.

These innovative technologies enhanced every stage of the cold-chain process, from optimized storage to last-mile delivery.

The Geekplus impact

The implementation of Geek+ SkyCube technology delivered measurable and unrivaled results for TAHUHU. Over a two-year performance survey, the solution exceeded expectations, achieving a remarkable 100% satisfaction rate across 68 operational criteria.

  • 60% Manpower Reduction: Automation relieved employees from physically demanding and time-intensive tasks, significantly reducing labor dependency.
  • 30% Increase in Storage Capacity: Optimized use of storage spaces allowed TAHUHU to accommodate a higher volume of products.
  • 24/7 Operations: Automated systems enabled continuous operation, ensuring that TAHUHU could meet customer demands even during peak hours.
  • Real-Time Tracking and Analytics: Digital transformation through real-time data monitoring improved decision-making and operational transparency.
  • Enhanced Customer Satisfaction: Faster deliveries and consistent product quality solidified TAHUHU’s reputation as a trusted logistics provider.

TAHUHU’s upgraded cold-chain logistics are now safer, faster, and more efficient than ever, setting new benchmarks for the industry.

 

From TAHUHU’s feedback, they shared:
"Our CSA (Cold Chain, System, Automation) solution, in partnership with Geekplus, has completely revolutionized the way we operate. From pick-up to warehousing, order management, transportation, and delivery, Geekplus ensures low-temperature preservation across all processes. Managing three temperature zones is no longer a challenge thanks to Geekplus seamless technology integration."

 



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Geek+ and George: Optimizing Returns and Fulfillment Processes

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The Customer

Founded as part of the larger Asda family, George is a prominent UK-based clothing brand that caters to diverse consumer needs. With its growing online presence and high demand for affordable, high-quality apparel, George faces the continuous challenge of managing extensive inventory and returns, particularly during busy shopping periods such as the holiday season.

The Challenge

George's rapid expansion, coupled with high return volumes and increasing customer expectations, presented several operational challenges:

  • Returns Burden: Managing returns during peak seasons strained warehouse operations and delayed getting products back into inventory.
  • Fulfillment Efficiency: The need for faster order picking and processing across the warehouse.
  • Storage Optimization: Limited storage capabilities made it difficult to manage fluctuating SKU volumes efficiently.
  • Labor Demands: Dependence on manual processes increased costs and led to inefficiencies.

Our Solution

To address these challenges, George collaborated with Geek+ and AMH Material Handling to implement an advanced customized goods-to-person returns system, featuring:

  • 4-Sided Rack Design: Geek+ deployed its P800 returns solution, which allows workers to perform both picking and put-away tasks simultaneously from any open rack slot.
  • Intelligent Automation: The solution automated processes for returning items to inventory, significantly reducing handling time.
  • Optimized Storage Locations: By using fewer racks effectively, the solution increased storage location availability while maintaining capacity for 700 SKUs and 7,200 units daily.
  • User-Friendly Operations: Designed with worker ergonomics in mind, the system improved ease of use and operational flow for staff.

The Geekplus impact

The implementation delivered measurable results for George, including the following benefits:

  • Faster Returns Processing: Returned items were stocked back in inventory on the same day, improving product availability during high-demand periods.
  • Higher Fulfillment Rates: Automated picking and put-away capabilities enhanced speed and ensured operational efficiency during peak seasons.
  • Optimized Warehouse Utilization: The streamlined storage system allowed George to maximize space and minimize disruptions caused by high stock volumes.
  • Enhanced Worker Experience: The ergonomic and intuitive system reduced manual workload, allowing staff to focus on higher-value tasks.
  • Improved Customer Satisfaction: Faster order turnarounds ensured timely deliveries, elevating the overall shopping experience.

 

“I’m delighted to see this project go live, supporting the growth of our George.com business. The collaboration between internal teams, AMH, and Geek+ has resulted in a high-quality solution that enhances the colleague experience and significantly improves operational effectiveness.”

Chris Hall, Vice President, Asda Logistics Services

 

 

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Nike fulfills same day delivery in Japan for the first time

Geek+ deployed over 200 robots to help Nike achieve same day delivery.

 

The Customer

NIKE, Inc. is the world’s leading designer, marketer and distributor of authentic athletic footwear, apparel, equipment and accessories for a wide variety of sports and fitness activities.

The Challenge

With a fast increasing sales of shoes and clothes in Japan, warehouse operators have to walk longer distances back and forth between the storage and packaging areas. Aging population has increased scarcity and the cost of labor.

Our Solution

Geek+ implemented 202 picking robots and 6000 set racks in Nike’s new warehouse, a 10000㎡ area in CHIBA in July 2019.

 

The Geek+ impact

  • Increase picking efficiency
  • Mitigate labor shortages
  • Streamline warehouse operations to meet the rapid growth in online sales and bring same-day delivery to its Tokyo customers.
  • Allowed Nike to expand its e-commerce sales in Japan

 

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X5 Retail Group and Geek+: Revolutionizing Retail Logistics with Smart Sorting Systems

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The Customer

  • X5 Retail Group stands as one of the largest and most innovative retail companies in Russia, with a prominent presence across the country's expansive consumer market. Founded in 2006, the group has grown rapidly, earning a reputation for its diverse retail formats, cutting-edge technology adoption, and customer-first strategies that cater to millions daily.

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THG Fulfil and Geekplus Unite to Create a Peak Season Hero

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The Customer

  • Leading pharmacy chain in Europe with 210+ locations in Italy.
  • Expanded in 2023 with the acquisition of Neo Apotek SpA.
  • Centralized services in 2024 with the 14,000 sqm automated warehouse in Telgate to strengthen omnichannel capabilities and e-commerce.
  • Operates with over 20,000 employees, 3,000 pharmacies, and services across 17 European countries.

The Challenge

  • Dr. Max aimed to redefine pharmacies with a clear, distinctive message while serving as a health reference point for local communities.
  • Required an efficient solution for order fulfillment in warehouses in their huge network across Czech Republic, Romania, and Italy, including their 14,000 sqm warehouse in Telgate, Bergamo.

Our Solution

  • Geek+ implemented Goods-to-Person solutions featuring:
    • 8-meter-high RoboShuttle robots for vertical storage.
    • P40 Fulfillment robots for fast, accurate picking.
  • Manages 11,000+ units for e-commerce and retail.
  • Collaboration with SSI Schaefer enabled quick system implementation and integration.The system supports e-commerce and retail deliveries for Italian clients and pharmacies.

The Geekplus impact

  • Geekplus's flexible, reliable and scalable solutions help Dr. Max to manage market changes with ease and to achieve Business Objectives. 
    • 3–4x efficiency improvement over manual operations.
    • Achieved 99.99% accuracy in order fulfillment.
    • Quick implementation completed within 1–3 months.
    • Flexible, scalable solutions enable Dr. Max to easily adapt to market changes.

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Geek+ and Carrefour Transform Retail Logistics with Robotics Innovation

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The Customer

Carrefour, a global leader in the retail industry, operates thousands of stores across over 30 countries, serving millions of customers daily. Renowned for its forward-thinking approach, Carrefour has consistently embraced innovation to enhance every aspect of its operations. By committing to cutting-edge technology in supply chain and logistics, the company continues to revolutionize retail, ensuring seamless, efficient, and customer-centric experiences.

 

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Geek+ and KPI Solutions Help Outdoor Network Boost Efficiency

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The Customer

Outdoor Network, a major U.S. distributor of vehicles and OEM parts, faced critical operational challenges, including consolidating multi-line orders across two facilities, labor shortages, and the need to enhance efficiency to meet peak-season demands. Partnering with Geek+ and KPI Solutions, Outdoor Network deployed innovative mobile robotic solutions at their East Coast Distribution Center in Albany, Georgia.

The Challenge

Outdoor Network encountered multiple hurdles in its warehouse operations:

  • The need to consolidate multi-line orders from two separate facilities.
  • Ongoing labor shortages due to heightened demand for their products.
  • A pressing requirement to enhance operational efficiency to cope with peak demands.

These challenges hindered Outdoor Network's ability to maintain high service levels and operational agility, demanding a scalable and efficient solution.

Our Solution

Geek+ and KPI Solutions collaborated to design and implement an advanced automation strategy tailored to Outdoor Network’s needs:

  • Integration of Mobile Robotic Solutions: Mobile robots were deployed to handle oversized items, efficiently managing putaway to static shelving and pallet racks.
  • Streamlined Picking Operations: Robots transported oversized picks in carts to a dedicated consolidation area for outbound shipping.
  • Optimized Single Facility Approach: By merging storage and picking processes into one consolidated facility, operations were simplified and streamlined.

This solution leveraged smart automation to boost storage capacity and efficiency while addressing labor challenges through reduced dependency on manual tasks.

The Geekplus impact

  • Increased Efficiency: Streamlined operations with mobile robots reduced order processing time and improved overall workflow.
  • Enhanced Storage Capacity: Optimized use of warehouse space by consolidating storage and picking processes into a single facility.
  • Labor Optimization: Reduced reliance on manual labor, addressing labor shortages and improving workforce productivity.
  • Improved Order Accuracy: Automated processes minimized errors in order picking and consolidation.
  • Scalability: The solution provided a flexible and scalable framework to handle peak demands and future growth.
  • Cost Savings: Lowered operational costs by reducing manual tasks and improving space utilization.

 

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