Geek+ Order Fulfillment Solutions for Distribution Centers

Space-Intensive Operations

Grocery distribution centers and regional retailers deal with intricate storage and movement-related issues that demand meticulous planning and execution.

Space Constraints

Limited facility space leads to overcrowding and inefficiencies, making it harder to streamline operations.

High-touch Processes

Frequent touching and shuffling of pallets increase labor costs and risk of damage to goods.

Inefficient Layout Design

Poor warehouse layouts can hamper workflows, causing unnecessary delays and congestion.

Storage Challenges

Managing diverse inventory types in cramped storage areas often leads to misplacement and inaccuracies.

Expansion Pressure

The push for greater throughput conflicts with existing space limitations, creating bottlenecks.

Inventory Overflow

Surging inventories, especially during peak periods, exacerbate spatial issues and disrupt operations.

Shelf-to-Person System

Direct-to-picker inventory access for high-demand and fast-moving products.
✅ Perfect for managing diverse grocery assortments, from pantry staples to beverages
✅ Maximizes workflow efficiency with an organized inventory system
✅ Reduces order processing times for multi-unit fulfillment scenarios
✅ Automates shelf delivery for enhanced accuracy at scale

Tote-to-Person System

High-density storage for quick and seamless order fulfillment.
✅ Ideal for fast-turn goods like snacks, frozen foods, and dairy
✅ Double robot configuration accelerates picking and consolidation
✅ Handles seasonal stock surges and varied order requirements efficiently
✅ Optimized design for space-constrained facilities and urban hubs

SkyCube

Pallet-to-Person System

Large-scale movements for bulk goods across multiple temperature zones.
✅ Handles ambient, chilled, and frozen products with ease
✅ Streamlines pallet handling for regional and cross-dock operations
✅ Minimizes forklift dependency, increasing safety and precision
✅ Enhances efficiency in cold storage through automated transfers

640 (3)

Unified Software

Real-time intelligence to manage inventory and fulfillment processes.
✅ Automates batching, route optimization, and slotting for all SKUs
✅ Tracks performance across temperature-controlled and ambient zones
✅ Integrates seamlessly with WMS/ERP systems for data synchronization
✅ Provides business insights for effective demand and replenishment planning

Sample Layout

A tailored automation setup designed for integrated grocery fulfillment operations.
✅ Unified Tote-to-Person and Pallet-to-Person workflows for high-volume centers
✅ Smart zoning for receiving, pallet storage, and outbound flows
✅ Consolidated robotic systems for wrapping and picking
✅ 3 shift operations with SKU interchange between Tote-to-person and Pallet-to-person areas based on SKU seasonality and demand

Measurable Improvements for Grocery DCs & Regional Retailers Operations

Our clients experience significant, quantifiable benefits that directly impact their bottom line and operational capabilities.

<300%

Increased Throughput

Process more orders with fewer resources, allowing you to handle volume spikes and growth without adding warehouse space.

65% ↓

Faster Order Fulfillment

Cut order processing times to meet tight delivery windows and ensure stores receive stock when they need it.

40% ↓

Lower Operational Costs

Reduce labor costs, minimize errors, and optimize space utilization for significant operational savings.

99.9%

Improved Inventory Accuracy

Near-perfect inventory tracking reduces out-of-stocks and overstocks that impact store operations.

70% ↓

Labor Optimization

Reallocate staff from repetitive manual tasks to higher-value activities that enhance customer experience.

4x

Enhanced Adaptability

Quickly adjust to changing demand patterns, new product introductions, and seasonal variations.

ASDA

Sort up to 2000 parcels/hour

✅ Geekplus deployed 60 S20C sorting robots in ASDA's 3,875 sqft. cross-docking facility. Geekplus solutions provided ASDA the ability to flexibly respond to rapid changes in order volume to ensure better customer service during peak times.

✅ Increased operational flexibility by over 65% and sorting efficiency up to 2000 parcels/hour.

Lianhua Supermarket

2x storage capacity

✅ To meet rising demand across more than 5,000 grocery stores, Lianhua Supermarket integrated Geekplus Pallet-to-Person solutions in its smart warehouse distribution center, serving more than 90 urban locations.

✅ Optimized vertical space with multi-level pallet storage, and doubled storage capacity to handle 80,000 SKUs.

Haitian Grocery

Increased inbound throughput to 285 pallets/day

✅ Haitian Grocery automated distribution center operations and workflows by deploying Geekplus Pallet-to-Person solutions.

✅ Optimized storage capacity to 2,500 pallets with an inbound rate of 285 pallets/day.