How Vertical Automation Supercharged This Warehouse with 250% Faster Picking

Posted by Manas Medisetty on Oct 17, 2024 4:05:24 AM

 

The future of warehousing is vertical, and Geekplus is leading the way. With its RoboShuttle, the tallest mobile robot on the market, Geekplus has partnered with a global logistics provider to create a state-of-the-art warehouse, boosting storage capacity by an impressive 215% and picking efficiency by 250%.

This advanced automation solution utilizes the full height of the warehouse—up to 12 meters/ 40 feet—making it a game-changer for facilities looking to maximize space and efficiency. Let’s explore how this breakthrough is transforming global logistics.

Roboshuttle workstation


The Challenge: Growing E-commerce and Storage Limitations

With the rapid growth of e-commerce, warehouses face mounting pressure to handle increasing order volumes. The challenge? Fitting thousands of SKUs into a space-constrained environment while ensuring fast, accurate order fulfillment.

The warehouse in this case had to:

  • Manage high volumes of small and medium-sized goods across thousands of SKUs.

  • Maximize storage capacity in a 9m (30ft)-high facility

  • Maintain operational efficiency, especially during peak seasons, with minimal manual intervention.


This is where Geekplus's RoboShuttle solution came into play, revolutionizing how warehousing is done.

Roboshuttle robot

Download RoboShuttle Brochure

 


The Solution: Geekplus’s RoboShuttle, the Vertical Space Optimizer 🤖

The RoboShuttle system is at the heart of this transformation. Designed to bring storage totes directly to pickers, the system streamlines operations by automating the storage and retrieval of items. Here’s how it works:

  • Perfect fit for a 9m (30ft) facility: In this warehouse, the RoboShuttle system operates at 8m (26ft)—just below ceiling pipes—maximizing the available vertical space while ensuring smooth operations.

  • High-density storage: The RoboShuttle efficiently stores items in a compact, vertical layout, optimizing space.

  • Automated tote retrieval: When an order is ready for picking, the RoboShuttle brings the correct totes to the picker, reducing unnecessary movement and errors.

Roboshuttle racks-1


  • Scalability: The system is flexible and can easily scale up during peak times, ensuring smooth, efficient operations.

  • Efficient Tote-to-Person Picking: The RoboShuttle brings storage totes directly to the picker, drastically reducing human movement and increasing efficiency.



Impressive Results: Storage Capacity and Scalability Unlocked

📦 215% Increase in Storage Capacity
Thanks to the high-density vertical layout, the warehouse now stores more goods in less space. By fully utilizing the height of the building, the RoboShuttle system ensures maximum storage without the need for additional square footage.

250% Improvement in Picking Efficiency
The automation of tote retrieval and delivery to pickers has revolutionized the picking process. No more manual searching or walking—just fast, accurate picking, allowing the warehouse to process thousands of orders daily.

💼 50% Reduction in Labor Requirements
By automating labor-intensive tasks, the warehouse has reduced manual effort by 50%, enabling the workforce to focus on higher-value activities and improving overall operational efficiency.

Download RoboShuttle Brochure


What This Means for Global Logistics

The impact of this solution goes beyond just one warehouse—it represents the future of global logistics. As e-commerce continues to grow, the need for space-optimized, scalable automation solutions like the Geekplus RoboShuttle will only increase.

With its ability to reach heights of up to 12 meters (40 feet) and handle complex SKU management, the RoboShuttle is the ideal solution for companies looking to optimize both their vertical and operational space.

Geekplus Global Footprint and Service NetworkGeekplus global network


Ready to Take Your Warehouse to the Next Level?

In an increasingly complex global supply chain, automation is no longer a luxury—it’s a necessity. Geekplus’s RoboShuttle system is leading the way, offering warehouses the ability to scale, increase efficiency, and stay ahead of the competition. By maximizing vertical space, improving efficiency, and reducing costs, this solution is ready to transform your logistics operations.

Are you ready to future-proof your warehouse operations? Let’s talk automation!

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FAQs

What is the RoboShuttle system?
The RoboShuttle is an advanced automated storage and retrieval system (AS/RS) designed for high-density, vertical warehouse operations. It uses mobile robots and tote-to-person technology to retrieve storage containers (totes) and deliver them directly to picking stations, optimizing vertical space and improving picking efficiency.
What industries can benefit from using the RoboShuttle?

The RoboShuttle is ideal for industries that deal with high SKU complexity and need efficient storage solutions, such as e-commerce, retail, 3PL (Third-Party Logistics), apparel, and pharmaceutical industries. It's particularly suited for handling small to medium-sized goods in warehouses with a need for high-density storage and fast fulfillment.

What is the installation and deployment process for RoboShuttle solutions?

The installation and deployment process for Geekplus's RoboShuttle system is efficient and modular:

  • Site Evaluation: The first step is a thorough assessment of the warehouse, focusing on vertical space, SKU volume, and order fulfillment requirements.

  • Custom Configuration: Based on the evaluation, a tailored solution is designed, which includes determining the appropriate height (5 to 12 meters) and integration points with existing infrastructure.

  • Physical Installation: The RS system is physically installed, including the mobile robots and the vertical racking infrastructure that supports the high-density storage of totes.

  • System Integration: The RS system integrates seamlessly with existing Warehouse Management Systems (WMS) and operational software for smooth data flow and automation.

  • Testing & Go-Live: Once installed, the system undergoes rigorous testing to ensure that the automation processes are functioning efficiently. Staff is trained, and then the solution goes live.

Can the RoboShuttle solution be scaled as my business grows?

Yes, the RoboShuttle is designed to be highly scalable. The solution can grow alongside your business in several ways:

  • Vertical Scalability: The RS system leverages vertical warehouse space, and as your SKU volume increases, you can install additional racks and shuttles to increase storage capacity without needing extra square footage.

  • Modular Expansion: The system is modular, meaning that you can easily add more robots, racking, or picking stations as your operational needs evolve. This makes it ideal for growing businesses that face fluctuating demand or peak seasons.

How does Geek+ RoboShuttle system compare to other warehouse automation solutions in the market?

Geekplus’s RoboShuttle system stands out in several ways:

  • Vertical Space Optimization: The RoboShuttle system maximizes vertical warehouse space by operating at heights between 5 to 12 meters, unlike many other systems that may not fully utilize vertical storage. This is especially advantageous for warehouses with limited floor space but tall ceilings.

  • Picking Speed & Efficiency: The RoboShuttle offers up to a 300% increase in picking efficiency, drastically improving order fulfillment speed compared to traditional manual systems or even other automated solutions.

  • High-Density Storage: By focusing on tote-to-person technology, the RoboShuttle increases storage capacity by upto 300%, making it one of the most efficient systems for high SKU complexity environments.

  • Precision & Flexibility: With 99.99% accuracy, the RoboShuttle minimizes picking errors, improving both order accuracy and customer satisfaction. Additionally, its flexibility allows it to handle both small and medium-sized goods.

  • Scalability: Unlike many fixed-infrastructure solutions, the RoboShuttle is modular, meaning businesses can add or reduce capacity as needed, making it a future-proof investment in automation.

Topics: goods-to-person, Peak season, Roboshuttle, warehouse automation, tote-to-person