Shelf-to-Person solutions are revolutionizing warehouses using advanced robots and smart algorithms, boosting productivity, efficiency, and adaptability. In this article, we delve into their promising ROI for logistics leaders.
Shelf-to-Person, a type of goods-to-person solution, brings items right to pickers using mobile robots, reducing walking and searching for faster fulfillment.
Two primary systems fall under the Geekplus Shelf-to-Person umbrella, each with its unique features and advantages
Mobile Robots fetch shelves and deliver them to fixed pick stations where workers pick required items. Workers stay stationary while robots transport shelves.
PopPick is a cutting-edge shelf-to-person system that uses mobile robots with adjustable shelves to make warehouse processes like picking and storing more efficient. It's powered by advanced autonomous tech, enhancing productivity. PopPick stands out by integrating a dual-unit picking station that handles various containers like totes, shelves, and pallets, boosting productivity.
Both systems also come with advanced software for tracking inventory, optimizing routes, managing orders, and more, revolutionizing productivity and space use through automation.
Shelf-to-Person systems exhibit a multi-dimensional return on investment (ROI), spanning both tangible and intangible realms. The hard ROI is characterized by increased productivity and optimized space utilization, resulting in cost savings and efficient operations. On the other hand, the soft ROI encapsulates enhanced customer service, improved labor productivity, safety, analytics, flexibility, and future adaptability, contributing to long-term success. Delving deeper into these concrete and strategic ROIs, we'll uncover their transformative potential in warehouse logistics below.
Geekplus' solutions deliver compelling ROI through optimized labor costs, increased throughput, maximized facility utilization, ease of integration, and avoidance of major infrastructure changes. The combined impact generates a swift and substantial return on investment:
Eliminating walk time and wait times between picks accelerates individual picking rates 2-3X
Robots can operate continuously 24/7 with no breaks, enabling round-the-clock fulfillment
Dynamic routing adapts to changing orders and inventory availability in real-time
Easy scalability to add robots, pickers and work cells with modular components
Overall warehouse throughput increased by 50%+ enabling more orders fulfilled in shorter time
Compact workstations occupy minimal footprint versus traditional pick zones
No fixed aisles required with autonomous robots that navigate dynamically
Shelves are stacked vertically to maximize storage density per cubic area
Mobile units adjust on the fly unlike fixed shelving and conveyors
Storage density reaches 1.2m3/m2, increasing inventory capacity 2-3X per square foot
Automated material transport by robots eliminates need for pickers to walk and search for items, reducing labor hours required for fulfillment
Intelligent batching, routing and scheduling optimizes worker tasks, minimizing wasted motion and idle time
Software coordination and monitoring replaces most floor supervisors, reducing overhead
With optimized workflows, up to 30-50% fewer pickers needed to maintain output
Significantly lowers wage expenses from reduced headcount
Robots automatically navigate existing environments without hardwiring
Mobile shelves and workstations simply roll into place without too much infrastructure. (super-flat floor requirements need to be considered).
Easy integration with current workflows and facility layouts
No need for major reconfiguration of material flows and picking zones
Leverages existing facility structures and systems for fast deployment
Open API architecture enables simple integration with warehouse management systems
Libraries of pre-built connectors accelerate setup with major WMS platforms
Minimal coding and complexity enables rapid deployment
Standards-based design integrates seamlessly with existing enterprise systems
Plug-and-play components speed implementation with minimal IT overhead
The soft ROI encompasses downstream benefits and strategic impacts:
Higher order accuracy minimizes errors, reducing customers receiving wrong items
Fewer mistakes lowers returns and customer complaints
Increased inventory visibility improves fill rates and avoids out of stocks
Faster order turnaround improves delivery times and satisfaction
Optimized workflows and pick-to-light systems reduce mental fatigue and errors
Automation of repetitive tasks allows workers to focus on higher-value activities
Data-driven insights uncover additional workforce productivity gains
Less wasted motion and travel boosts output per person-hour
Eliminating walking for pickers reduces injuries from falls or MHE collisions
Onboard sensors stop robots if people approach unexpectedly
Software coordination removes workers from high traffic routes
Automation handles heavy lifting and reduces strained movements
Integrated software tracks numerous operational metrics in real-time
Dashboards unlock visibility into workflows, inventory and equipment effectiveness
Data powers simulation modeling for scenario planning and projections
Machine learning continually optimizes based on intelligence gathered
Modular components allow rapid reconfiguration as needs change
Mobile units and layout adjustments accommodate new products or workflows
Scalability to handle volatile demand across peak and non-peak
Easy expansibility future-proofs operations as volumes grow
To determine overall ROI, combine hard and soft components based on organizational priorities. Assign weighted percentages, then calculate:
Overall ROI = (Sum of Hard ROI Components x Weights) + (Sum of Soft ROI Components x Weights)
The output quantifies the complete value proposition of Shelf-to-Person systems, guiding investment decisions.
When comparing the cost of implementing Geek+ Shelf-to-Person solutions to other warehouse automation options, it's important to consider the initial investment, maintenance costs, and return on investment (ROI).The initial investment for Geek+ Shelf-to-Person solutions can be categorized as low to medium, depending on whether you opt for the standard or PopPick system
Investment Costs: This cost includes the purchase of necessary hardware such as robots, shelves, workstations, and software systems. The PopPick system, which offers a 4x improvement in picking efficiency, requires a higher initial investment than the standard Shelf-to-Person system
Maintenance costs for Geek+ Shelf-to-Person solutions would include the upkeep of the robots, shelves, workstations, and software systems. While the exact maintenance costs are depend on the project scale, it's worth noting that the Geek+ solutions are designed for easy scalability and quick deployment, which could potentially lead to lower maintenance costs over time
The return on investment (ROI) for Geek+ Shelf-to-Person solutions can be significant due to the high throughput and efficiency of the system and various other Hard and Soft ROIs listed above. The PopPick and Shelf-to-Person provide efficient throughput, and the software and algorithm offer automatic inventory management and dispatching advantages. This can lead to improved operational efficiency, which in turn can result in cost savings and a higher ROI.
This means that the system can be easily adjusted and expanded as needed, which can lead to cost savings in the long run. While the exact costs of implementing Geek+ Shelf-to-Person solutions can vary depending on specific needs and requirements, the system offers significant advantages in terms of throughput, efficiency, and scalability that can lead to a high return on investment.
Geek+ Shelf-to-Person solutions deliver transformative ROI for logistics organizations through minimal infrastructure changes, optimized labor costs, accelerated throughput, maximized facility space, boosted accuracy and increased agility. This next-generation technology promises to shape the future of warehousing.
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